China OEM 200, 40b, 32b, 24b, 16b, 10b Unique Sharp Top Chains

Product Description

Product Description

Roller chain on various machine equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement

1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case

Detailed Photos

 

Product Parameters

ISO Chain No. ANSI Chain No. Pitch Roller diameter Maximum width over inner link Pin diameter maximm chain path depth Depth of inner plate Transverse pitch Pin length Ultimate tensile strength Weight per meter
P d1(min) b1(man) d2(max) h1(min) h2(max) Pt L(max) Q(min) q≈
mm in mm mm mm mm mm mm mm kN kg/m
06C-1
06C-2
06C-3
35-1
35-2
35-3
9.525 3/8″ 6.35 5.72 3.28 9.3 8.26 10.24 13.5
23.8
34.0
8.9
16.9
24.9
0.4
0.8
1.2
08A-1
08A-2
08A-3
40-1
40-2
40-3
12.7 1/2″ 7.92 7.85 3.98 12.33 12.07 14.38 17.8
32.3
46.7
13.8
27.6
41.4
0.7
1.4
2.1
10A-1
10A-2
10A-3
50-1
50-2
50-3
15.875 5/8″ 10.16 9.4 5.09 15.35 15.09 18.11 21.8
39.9
57.9
21.8
43.6
65.4
1.0
2.0
3.0
12A-1
12A-2
12A-3
60-1
60-2
60-3
19.05 3/4″ 11.91 12.57 5.96 18.34 18.08 22.78 26.9
49.8
72.6
31.1
62.3
93.4
1.5
3.0
4.5
16A-1
16A-2
16A-3
80-1
80-2
80-3
25.4 1″ 15.88 15.75 7.94 24.39 24.13 29.29 33.5
62.7
91.9
55.6
111.2
166.8
2.6
5.2
7.8
20A-1
20A-2
20A-3
100-1
100-2
100-3
31.75 1 1/4″ 19.05 18.9 9.54 30.48 30.18 35.76 41.1
77.0
113.0
86.7
173.5
260.2
3.8
7.6
11.4
24A-1
24A-2
24A-3
120-1
120-2
120-3
38.1 1 1/2″  22.23 25.22 11.11 36.55 36.2 45.44 50.8
96.3
141.7
124.6
249.1
373.1
5.6
11.2
16.8
28A-1
28A-2
28A-3
140-1
140-2
140-3
44.45 1 3/4″ 25.4 25.22 12.71 42.67 42.24 48.87 54.9
103.6
152.4
169.0
338.1
507.1
7.5
15.0
22.5
32A-1
32A-2
32A-3
160-1
160-2
160-3
50.8 2″ 28.58 31.55 14.29 48.74 48.26 58.55 65.5
124.2
172.9
222.4
444.8
667.2
10.1
20.2
30.8
36A-1
36A-2
36A-3
180-1
180-2
180-3
57.15 2 1/4″ 35.71 35.48 17.46 54.66 54.31 65.84 73.9
140.0
206.0
280.2
560.5
840.7
13.4
29.2
38.2
40A-1
40A-2
40A-3
200-1
200-2
200-3
63.5 2 1/2″ 39.68 37.85 19.85 60.95 60.33 71.55 80.3
151.9
223.5
347.0
693.9
1040.9
15.8
32.0
48.0
48A-1
48A-2
48A-3
240-1
240-2
240-3
76.2 3″ 47.63 47.35 23.81 73.13 72.39 87.83 95.5
183.4
271.3
500.4
1000.8
1501.3
22.6
46.0
68.0

Packaging & Shipping

1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.

Our Advantages

Company Profile

We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.

Please watch our process steps as below
(1) punch its outer plate and inner plates

(2)Shot peening workshop

(3) heat treatment workshop

(4) assembly preparation

(5) pins process

(6) Tensile Properties Test before shipment

 

After Sales Service

Our products can be repaired or replaced the new parts with free cost in 3 months.

FAQ

Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:

1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.

2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.

3)The quantity of order.

2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.

3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.

4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.

5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;

I hope we can do business together, and look CHINAMFG to hearing from you soon
 

 

Standard or Nonstandard: Standard
Application: Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery
Surface Treatment: Carburizing and Quenching
Structure: Roller Chain
Material: Alloy
Type: Short Pitch Chain
Samples:
US$ 115/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

welded chain

Can I retrofit my existing conveyor system with sharp top chains for better performance?

Yes, it is often possible to retrofit an existing conveyor system with sharp top chains to improve its performance and efficiency. Retrofitting can be a cost-effective solution to upgrade your conveyor system without the need for a complete replacement. Here are the key points to consider when retrofitting with sharp top chains:

  • Compatibility:
  • Before retrofitting, ensure that the sharp top chains you plan to use are compatible with your existing conveyor system. Check the chain pitch, width, and overall dimensions to match the requirements of your conveyor.

  • Load Capacity:
  • Assess the load capacity of the existing conveyor system and ensure that the selected sharp top chains can handle the same or higher load without exceeding the system’s limits.

  • Cleat Configuration:
  • Consider the specific requirements of your material handling application. If your existing conveyor system needs better material containment or grip, select sharp top chains with suitable cleat configurations that align with your needs.

  • Lubrication and Maintenance:
  • Ensure that your existing conveyor system can accommodate the lubrication and maintenance requirements of the new sharp top chains. Proper lubrication is essential for optimal chain performance and longevity.

  • Installation:
  • Work with experienced technicians or conveyor specialists to ensure proper installation of the sharp top chains. Improper installation can lead to chain wear, premature failure, and reduced performance.

  • Performance Testing:
  • Once the retrofit is complete, conduct performance testing to ensure that the sharp top chains operate as expected and deliver the desired improvements in efficiency and material handling capabilities.

Keep in mind that retrofitting with sharp top chains may not always be suitable for all conveyor systems. Some systems may have limitations that prevent seamless integration with sharp top chains. In such cases, consulting with conveyor manufacturers or experts can help you explore other options to enhance your conveyor’s performance.

welded chain

How do I install a sharp top chain correctly on my conveyor system or machinery?

Proper installation of a sharp top chain is essential to ensure its optimal performance and longevity. Here are the steps to correctly install a sharp top chain on your conveyor system or machinery:

  1. Preparation:
  2. Before starting the installation, make sure you have the correct sharp top chain size and type for your application. Check the chain for any visible damage or defects. Ensure that the conveyor system or machinery is turned off and safely secured to prevent accidents during the installation process.

  3. Routing the Chain:
  4. Identify the appropriate entry and exit points for the sharp top chain on your conveyor system. Carefully thread the chain through the sprockets and guide rails, ensuring it follows the correct path without any twists or misalignments. Proper alignment is crucial to prevent premature wear and chain damage.

  5. Connecting the Ends:
  6. Join the ends of the sharp top chain using the appropriate connecting link or master link. Follow the manufacturer’s instructions for connecting the chain ends, whether it involves using a cotter pin, spring clip, or other connecting mechanisms. Ensure that the connecting link is securely fastened to prevent accidental disengagement during operation.

  7. Tensioning the Chain:
  8. Proper tensioning is vital for the smooth operation of the sharp top chain. Check the conveyor system’s tensioning mechanism and adjust it to the recommended tension level specified by the chain manufacturer. Avoid over-tensioning, as it can lead to premature wear, increased power consumption, and potential damage to the conveyor components.

  9. Lubrication:
  10. Depending on the type of sharp top chain and the specific application, appropriate lubrication may be required. Apply the recommended lubricant to the chain as per the manufacturer’s guidelines to reduce friction, minimize wear, and ensure smooth operation.

  11. Testing and Inspection:
  12. Once the sharp top chain is installed, perform a test run of the conveyor system to ensure that the chain operates smoothly and without any issues. During the initial operation, closely monitor the chain’s performance and look for any signs of misalignment or abnormal behavior.

  13. Maintenance:
  14. Regular maintenance is crucial for extending the life of the sharp top chain. Keep the chain clean and free from debris, inspect it periodically for wear and damage, and follow the recommended maintenance schedule provided by the manufacturer.

By following these installation steps and maintaining the sharp top chain properly, you can ensure safe and efficient operation of your conveyor system or machinery, minimizing downtime and maximizing productivity.

welded chain

What are the benefits of using a sharp top chain over other types of conveyor chains?

Using a sharp top chain offers several advantages over other types of conveyor chains, making it a preferred choice for specific applications in various industries:

  • Enhanced Grip: The sharp protrusions or spikes on the top surface of the chain links provide superior grip on materials, reducing the risk of slippage during transportation. This enhanced grip ensures more reliable and efficient material handling.
  • Prevents Product Damage: The high-friction surface of the sharp top chain minimizes product movement and rubbing against the chain, reducing the likelihood of product damage, especially for delicate or sensitive items.
  • Improved Stability: The rugged design of the sharp top chain enhances the stability of materials during transportation, even on inclines or declines, ensuring smooth and controlled movement.
  • Higher Tension Capabilities: Sharp top chains are designed to withstand higher tension loads compared to some other types of conveyor chains, making them suitable for handling heavy loads and challenging environments.
  • Reduced Conveyor Width: The improved grip of the sharp top chain allows for reduced conveyor width compared to some other chain types, optimizing space utilization in material handling systems.
  • Resistance to Debris Buildup: The spiked surface of the chain reduces the likelihood of debris and material buildup, minimizing maintenance requirements and downtime.
  • Wide Range of Applications: Sharp top chains are versatile and can be used in various industries, such as agriculture, mining, forestry, and food processing, for conveying different types of materials.
  • Cost-Effective Solution: The benefits offered by sharp top chains, such as improved grip, reduced product damage, and higher stability, make them a cost-effective choice for specific material handling applications.
  • Long Service Life: When used in the appropriate applications and maintained properly, sharp top chains can have a long service life, providing reliable and consistent performance.

Overall, the benefits of using a sharp top chain make it a valuable option for applications where material grip, stability, and product protection are critical considerations in conveyor systems.

China OEM 200, 40b, 32b, 24b, 16b, 10b Unique Sharp Top Chains  China OEM 200, 40b, 32b, 24b, 16b, 10b Unique Sharp Top Chains
editor by CX 2023-10-21