China best a Series Sharp Top Roller Chain Industrial Driving Roller Chains

Product Description

A Series Sharp Top Roller Chain Industrial Driving Roller Chains 

Product Description

  • High-precision teeth for optimal grip and least amount of penetration
  • Heat treated shot peened pins, bushings, rollers, and side plates for optimal fatigue strength and working life
  • Low draft tooth profile that distributes weight and reduces losses from bruising
  • Triple alloy steel rivet pins and optimal riveting for extended life
  • Pre-lubed with a premium lubricant designed for sharp top chain
  • Unique CHINAMFG center plate design that all but eliminates breakage from sawdust packing

Product Parameters

m Name Sharp top chain Model Standard or non-standard
Chain No. C16AF, 60-1-STD, etc. Application Machinery Parts
Surface Shot peening, black, blue, or original Certification ISO, ANSI, DIN, BS
Packing Packaged in boxes and wooden cases Coating Anti-Corrosive Coatings

Detailed Photos

Certifications

 

FAQ

Q: Can you make the electric motor with customization?

A: Yes, we can customize per your request, like power, voltage, speed, shaft size, wires, connectors, capacitors, terminal box, IP grade, etc.

Q: Do you provide samples?
A: Yes. A sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, sea, or train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

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Standard or Nonstandard: Standard
Application: Textile Machinery, Conveyer Equipment, Packaging Machinery, Agricultural Machinery
Surface Treatment: Zinc Plating
Samples:
US$ 10/Meter
1 Meter(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

welded chain

What are the best practices for aligning and tensioning a sharp top chain to reduce wear and tear?

Proper alignment and tensioning of a sharp top chain are essential to minimize wear and tear, ensuring optimal performance and longevity. Following these best practices can help achieve the desired results:

  • Alignment:
  • Ensure that the conveyor system’s sprockets and guides are aligned correctly. Misalignment can cause the chain to wear unevenly and lead to premature failure. Regularly inspect and adjust the alignment as needed to maintain proper tracking of the sharp top chain.

  • Tensioning:
  • Proper tensioning is critical for preventing slack in the chain, which can lead to excessive wear. Follow the manufacturer’s recommendations for the appropriate tension level, and use tensioners or take-up units to adjust the tension as necessary. Avoid over-tensioning, as it can put unnecessary stress on the chain and components.

  • Regular Maintenance:
  • Implement a regular maintenance schedule to inspect the sharp top chain, sprockets, and guides. Check for signs of wear, damage, or misalignment, and address any issues promptly. Lubricate the chain as recommended by the manufacturer to reduce friction and wear.

  • Keep the Chain Clean:
  • Prevent buildup of debris, dust, or contaminants on the sharp top chain, as they can accelerate wear and cause the chain to operate less efficiently. Clean the chain regularly using appropriate methods and materials.

  • Monitor Chain Elongation:
  • Track the elongation of the sharp top chain over time. Chains naturally elongate with use, and excessive elongation can lead to poor performance and potential damage. Replace the chain when it reaches the manufacturer’s recommended elongation limit.

  • Train Operators:
  • Properly train conveyor system operators on the importance of maintaining the sharp top chain. Encourage them to report any abnormal sounds, vibrations, or observations related to the chain’s performance for timely action.

By adhering to these best practices, you can ensure that the sharp top chain remains in good condition, reducing wear and tear and extending its service life. Regular maintenance, proper tensioning, and correct alignment are key factors in optimizing the performance of your conveyor system and minimizing downtime due to chain issues.

welded chain

Are there any eco-friendly options available for sharp top chains made from sustainable materials?

Yes, there are eco-friendly options available for sharp top chains that are made from sustainable materials. As industries increasingly prioritize environmental sustainability, manufacturers have developed alternative chain materials that offer both performance and eco-friendliness. Here are some examples of sustainable materials used for sharp top chains:

  • Biodegradable Plastics:
  • Some sharp top chains are now manufactured using biodegradable plastics. These plastics are derived from renewable sources, such as corn or sugarcane, and are designed to break down naturally over time, reducing their environmental impact.

  • Recycled Materials:
  • Manufacturers can produce sharp top chains using recycled materials, such as recycled steel or plastic. By using recycled materials, the demand for new raw resources is reduced, conserving energy and minimizing waste.

  • Renewable Metals:
  • Certain sharp top chains are made from renewable metals, such as aluminum, which can be recycled indefinitely without losing their properties. Using renewable metals helps lower the carbon footprint of the manufacturing process.

  • Plant-Based Fibers:
  • Some eco-friendly sharp top chains incorporate plant-based fibers, like hemp or jute, which are biodegradable and renewable. These fibers offer good strength and are suitable for lighter-duty applications.

When considering eco-friendly options for sharp top chains, it’s essential to evaluate the specific application and operating conditions to ensure that the selected material meets the required performance standards. While sustainable materials can be more environmentally friendly, they must still provide the necessary strength, durability, and resistance to wear and tear for reliable material handling operations.

As sustainability continues to be a driving force in the industry, more research and development efforts are likely to focus on creating innovative and eco-friendly materials for sharp top chains, offering environmentally conscious solutions for material handling needs.

welded chain

How do I measure the wear and elongation of a sharp top chain, and when should I replace it?

Measuring the wear and elongation of a sharp top chain is crucial for determining its condition and knowing when it requires replacement. Here’s how you can measure wear and elongation:

  • Measuring Wear:
  • Inspect the sharp top chain’s links and cleats for signs of wear, such as material loss, deformation, or flattening of the teeth. Excessive wear can lead to a decrease in performance and affect material handling efficiency.

    It is essential to compare the current state of the chain with its original condition or manufacturer’s specifications to determine the level of wear. If the wear exceeds the recommended limits, it may be time to replace the chain.

  • Measuring Elongation:
  • Elongation is the stretching or lengthening of the chain over time due to continuous use and load. Excessive elongation can cause improper engagement with sprockets and result in poor conveyor system performance.

    To measure elongation, select a reference point on the sharp top chain and measure a specific number of links, such as ten or twenty. Then, apply a load to the chain and measure the same number of links again. The difference in length between the loaded and unloaded states indicates the elongation.

    If the elongation exceeds the recommended limits provided by the chain manufacturer, it is an indication that the chain has worn significantly and should be replaced.

  • When to Replace the Chain:
  • The decision to replace the sharp top chain depends on the extent of wear and elongation, as well as the specific industry and application. As a general guideline, consider replacing the chain when:

    • Wear on the cleats and links significantly affects the chain’s performance or poses a safety risk.
    • Elongation exceeds the manufacturer’s recommended limits, leading to poor engagement with sprockets or excessive slack in the chain.
    • The chain shows signs of damage or fatigue that cannot be addressed through repairs.
    • Regular maintenance and lubrication no longer improve the chain’s performance or reduce wear.

    Regular inspections and preventive maintenance are essential to detect wear and elongation early, allowing for timely replacement to avoid unexpected downtime and potential damage to conveyor systems.

China best a Series Sharp Top Roller Chain Industrial Driving Roller Chains  China best a Series Sharp Top Roller Chain Industrial Driving Roller Chains
editor by CX 2024-04-08