China Standard Sharp Top Chain with ISO Standard (Applied in wood conveyor)

Product Description

Sharp Top Chain with ISO Standard (Applied in wood conveyor)
 

Product Description


1. Chain types: Roller chain, conveyor chain, transmission chain, motorcycle roller chain, silent chain, oil pump chain, weld steel drag chain, plastic chain, etc;

2. Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;

3. Heat treatment: Carburizing, Austemper Stressing, Nitro-caburizing harden, etc;

4. Surface: Shot peening, blackening, bluing or original;
5. Package way: Plastic bag+ carton box+ plywood case
6. Application: Sharp top chains are mainly used in wood conveyor.
 

Product name   Sharp Top Chain with ISO Standard (Applied in wood conveyor)
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO standard 
Application Wood conveyor, The finished product conveyor
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

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Company Profile

 

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Material: Carbon Steel
Structure: Conveyor Chain
Surface Treatment: Oil Blooming
Chain Size: C16bf2, C16bf3
Feature: Heat Resistant
Sample: for Free
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

welded chain

Can I retrofit my existing conveyor system with sharp top chains for better performance?

Yes, it is often possible to retrofit an existing conveyor system with sharp top chains to improve its performance and efficiency. Retrofitting can be a cost-effective solution to upgrade your conveyor system without the need for a complete replacement. Here are the key points to consider when retrofitting with sharp top chains:

  • Compatibility:
  • Before retrofitting, ensure that the sharp top chains you plan to use are compatible with your existing conveyor system. Check the chain pitch, width, and overall dimensions to match the requirements of your conveyor.

  • Load Capacity:
  • Assess the load capacity of the existing conveyor system and ensure that the selected sharp top chains can handle the same or higher load without exceeding the system’s limits.

  • Cleat Configuration:
  • Consider the specific requirements of your material handling application. If your existing conveyor system needs better material containment or grip, select sharp top chains with suitable cleat configurations that align with your needs.

  • Lubrication and Maintenance:
  • Ensure that your existing conveyor system can accommodate the lubrication and maintenance requirements of the new sharp top chains. Proper lubrication is essential for optimal chain performance and longevity.

  • Installation:
  • Work with experienced technicians or conveyor specialists to ensure proper installation of the sharp top chains. Improper installation can lead to chain wear, premature failure, and reduced performance.

  • Performance Testing:
  • Once the retrofit is complete, conduct performance testing to ensure that the sharp top chains operate as expected and deliver the desired improvements in efficiency and material handling capabilities.

Keep in mind that retrofitting with sharp top chains may not always be suitable for all conveyor systems. Some systems may have limitations that prevent seamless integration with sharp top chains. In such cases, consulting with conveyor manufacturers or experts can help you explore other options to enhance your conveyor’s performance.

welded chain

How does the design of a sharp top chain impact its load-carrying capacity and performance?

The design of a sharp top chain plays a critical role in determining its load-carrying capacity and overall performance in material handling applications. Several design factors influence how well a sharp top chain can handle loads and operate efficiently:

  • Pitch Size:
  • The pitch size refers to the distance between the centers of two consecutive pins in the chain. A smaller pitch size generally allows for a more compact chain design, providing better load distribution and increased load-carrying capacity. Chains with larger pitch sizes may have a higher load-carrying capacity but can be bulkier.

  • Cleat Design:
  • The design of the cleats, also known as “sharp tops,” directly impacts the chain’s ability to grip and convey materials effectively. Cleats with aggressive shapes and higher profiles offer better material engagement and prevent slippage, making them suitable for heavy-duty applications with higher loads.

  • Material:
  • The material used in the construction of the sharp top chain affects its strength, durability, and resistance to wear. High-quality materials, such as stainless steel or hardened alloy steel, are commonly used to enhance the chain’s load-carrying capacity and extend its service life.

  • Number of Strands:
  • Sharp top chains can be designed with multiple strands, also known as “duplex” or “triplex” chains. Increasing the number of strands can significantly increase the chain’s load-carrying capacity and improve its performance in heavy-duty applications.

  • Operating Speed:
  • The design of a sharp top chain should consider the intended operating speed of the material handling system. Chains used in high-speed applications may require specialized designs to minimize vibration and maintain smooth operation.

  • Lubrication and Maintenance:
  • The design of the chain should also consider the need for lubrication and maintenance. Proper lubrication reduces friction, wear, and heat generation, contributing to improved performance and longevity of the chain.

It’s essential to choose a sharp top chain design that aligns with the specific requirements of the material handling application, including the anticipated load, operating speed, environmental conditions, and desired service life. A well-designed sharp top chain can handle the intended loads efficiently, minimize downtime, and ensure smooth and reliable material handling operations.

welded chain

Are there any safety guidelines to follow when working with sharp top chains to prevent accidents or injuries?

Yes, working with sharp top chains requires adherence to specific safety guidelines to prevent accidents or injuries. Here are some essential safety measures to follow:

  • Personal Protective Equipment (PPE): Wear appropriate PPE, including safety goggles, gloves, and protective clothing, to protect against potential contact with sharp edges and debris during maintenance or handling of the chain.
  • Training and Familiarity: Ensure that personnel handling sharp top chains are adequately trained in their safe operation, maintenance, and handling. Familiarity with the machinery and chain components is essential to prevent accidents.
  • Lockout/Tagout Procedures: Before performing any maintenance or repair tasks, follow lockout/tagout procedures to isolate the power source and prevent accidental startup of the machinery.
  • Proper Handling: Always handle sharp top chains with care. Avoid rough or sudden movements that could lead to accidental injuries or damage to the chain.
  • Regular Inspections: Schedule regular inspections to identify any wear, damage, or misalignment of the sharp top chain. Address any issues promptly to avoid potential hazards during operation.
  • Lubrication Safety: When applying lubrication to the chain, ensure that the machinery is turned off to prevent accidental movement. Use caution to avoid spillage or contact with hot components.
  • Working Load Limits: Always adhere to the working load limits specified by the manufacturer for the sharp top chain and ensure that the chain is not overloaded, which could lead to failure or accidents.
  • Environmental Considerations: Consider the operating environment of the sharp top chain and choose a suitable chain material or coating to withstand the conditions. Corrosive or abrasive environments may require additional safety precautions.
  • Replace Worn-out Components: Replace any worn-out or damaged chain links, sprockets, or other components with compatible and correctly installed replacements to maintain safe operation.
  • Emergency Procedures: Establish and communicate emergency procedures in case of accidents or unexpected events involving the sharp top chain. Ensure that all personnel know how to respond to such situations.

By following these safety guidelines, you can minimize the risk of accidents and injuries while working with sharp top chains, ensuring a safe and efficient material handling environment in your facility.

China Standard Sharp Top Chain with ISO Standard (Applied in wood conveyor)  China Standard Sharp Top Chain with ISO Standard (Applied in wood conveyor)
editor by CX 2024-05-09