GRP FRP Fiberglass Pipe Winding Machine Culvert Pipe Making Machine

GRP FRP Fiberglass Pipe Winding Machine Culvert Pipe Making Machine

The diameter variety of FRP pipes winding machine HBYX can style and manufacture is: DN15mm-DN4000mm.
Make an illustration with the pipe winding device which can generate optimum diameter 2500mm:
QFW-2500VI FRP Pipe Generation Line
one. Introduction
FW-2500VI Laptop management Winding Equipment is adopted advanced wet continual fiber winding approach, it is a new merchandise developed in China, and its perform property has been enhanced and designed for a lot of instances. The device has really reasonable composition, creative design, and it operates easily, the interface in between operator and equipment is realistic. 
2. The principal parameters          
2.1  The whole energy: 85kw
two.two  The greatest diameter can be created: DN200-2500mm
2.three  The powerful duration of the pipe:12m
two.4  The productiveness:1000kg/h
2.five  The baking board’s temperature of curing station:a hundred and five-160 diploma centigrade
2.6  The maxi pace of conveying roving: 100m/min
2.seven  The width of the roving sheet:200mm
2.8  The winding angle: 30°-90°
two.9  The maxi pace of run: 90m/min
two.ten  The maxi mould-unloading power:83t
two.eleven  The rated drawing pressure of the capstan:5t
two.12  The rated stress of the hydraulic technique:16MPa
Notice: if provides the infrared ray baking boards, the overall electrical power: 135KW
3. The main qualities of the equipment
3.1 The sophisticated configuration: We developed the components and the program by ourselves and committed to have the superior configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial control personal computer is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, steadiness, and precision of the although device working. The menu is displayed in Chinese and English, the interface between the operator and the equipment is sensible, it is simple to operate and the doing work situation can be altered freely through the rotary knob on the panel board. 
3.two It has been adopted the most current variation winding computer software developed by ourselves. And the roving arrangement is normal, enclosure is complete, the place of the trolley is accurate. The wound result need to be typical rhombuses checked by a single piece of roving. The parameter such as the width of roving sheet, the winding duration and the winding diameter are all not minimal in the application.
3.3 The features of the controlling program include hand management, semi computerized, automated, crisis brake, restrict swap defense and stepless speed regulation. It need to not impact the linearity when the operate of stepless speed regulation has been started out.
3.four The winding resin and including mortar supplementary resin are conveyed into the mixer by the standard quantity pump, following the curing agent handed the stream meter, atomized by the strain air, and then combined with the resin in the mixer. Be flowed out collectively from the mixer, and then be sprayed into the winding resin tank and the sprayer of adding mortar supplementary resin independently. This variety of common quantity pump has some rewards, these kinds of as large adjustment range of volume of flow, to run very easily and reduced stoppage in comparison with the other kind of mixer.
3.five The motive power of the winding trolley running is positioned at a single stop of the bed entire body, the motor drives the reducer and drag the trolley to move by the chains, and it is established the adjustment gadget for the tightness of the chains at the finish of the human body.  3.6 The operating electricity products of the inner layer creating machine and the winding equipment are positioned at one particular end of the bed human body. The motor drives the planetary equilibrium wheel reducer, and drags the trolley to run CZPT via the chains. The modifying device of the chain unfastened or fast has been set at the tail finish of the bed physique. Or the operating electrical power devices are positioned at one side of the trolley, the motor push the reducer and drag the trolley to operate by rack and equipment wheel transmission technique.
3.seven The trolley of the interior layer producing device matches the hydraulic lifting system to satisfy the various diameter of the pipes.
three.eight The resin source system of the interior layer generating machine is exact same to the winding machine. The movie clamper and the woven fabrics clamper are set on the trolley, and their tensile can be altered, they can make the film and the woven materials be wound on the mould steadily.
3.nine The curing station is adopted energy conserving kind infrared ray baking boards, they are positioned in the longitudinal path parallel with the mould. They can make the pipe heated steadily in the course of the curing. If the indoor temperature is above 15ºC in winter, the baking board can be electrical power-off to preserve power and can drop the expense. The baking board can be divided into two groups, it can use only with one particular group when wind the quick pipe.
three.10 Besides the mould-unloading machine, the other solitary units are all established equipment stock heads and device tails, used to assistance and travel the mould.
3.11 The fixing equipment is set drinking water-spraying device, it can reduce the air pollution of the dust in the air, to prolong the existence of the grinder.
three.12 The resistance centre in between the pipe and the mould is coincident with the forcing heart of the mould-unloading hydraulic container in the mould-unloading machine, and they are mounted.The two of the mould supporting trolley and the pipe supporting trolley are adopted forklift composition for supporting the moulds with different diameter.
In the course of mould-unloading, the mould-unloading power is excellent at the commencing, the power equipped by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading force turning into small, at this instant, the capstan motor has been put on to improve the mould-unloading velocity.
4. The elements of FW-2600VI Pc manage Pipe Creation Line
four.one Interior liner production device, its quantity is 1 established
four.1.1 Primary shaft transmission program
4.one.2Transmission program of trolley and operating
four.1.3Bed physique (its length is 18meters)
4.one.4CZPT managing technique
four.1.5The entrance and rear assist frames for supporting the mould
4.1.6Resin supply and showering method
4.one.7The hydraulic lifting platform
four.one.8Film and mobile materials clamper
four.1.9CZPT pumping station
four.two Personal computer handle winding equipment, its quantity is one particular set
4.two.one Main shaft transmission method
four.2.two Winding trolley and transmission program
four.two.3 Including mortar trolley and transmission program
4.2.4 Lifting and source mortar method
4.2.five Mattress body (its duration is 19 meters)
four.two.six Introducing mortar trolley and transmission program
four.2.seven The entrance and rear help frames for supporting the mould
4.2.eight  Computer controlling system
4.two.9  The resin supply program for winding and for complement in introducing mortar
4.two.10 Movie and mobile materials clamper
4.two.11 Sliding device
4.3 Curing stations, its amount is 4sets 
4.3.1 Primary shaft transmission system       
four.3.2 The front and rear support frames for supporting the mould
4.three.three CZPT equipment controlling technique
four.3.4 Curing framework and infrared ray baking boards
four.four Restoring device, its amount is one particular set
4.four.one Primary shaft transmission technique
four.four.2 The entrance and rear assistance frames for supporting the mould
4.four.three  Socket conclude uniform unit
4.four.4 Spigot stop repairing system
four.four.five CZPT equipment managing technique
4.4.six Dust taking away technique
4.5 Mould unloading device, its quantity is a single set
4.five.1 Gantry
4.5.2 Unloading mould trolley
4.5.3 Supporting pipe trolley
4.five.4 Supporting mould trolley
4.5.5 Substantial pace dragging mould system
4.5.6 Unloading mould hydraulic system
four.5.7 Power Managing box
four.5.8 Xihu (West Lake) Dis. observe
4.five.9 Sliding system
4.5.10 Pulling cable bracket
4.six  Resin combine station, its amount is one particular established
four.6.one Underground storage tank
4.six.two Combine tank
4.6.three Resin conveying technique
4.six.four CZPT contribution box
five. Key factors
five.one  PC CZPT personal computer: manufactured in ZheJiang , china
five.two  The spindle transducer: created in Simons, Germany
five.three  The servo motor and the driver of the trolley: produced in Panasonic, Japan
five.4  The photoelectric encoder: created in OMRON, Japan
five.five World stability reducer: produced in Xihu (West Lake) Dis.i Group, ZheJiang , China
five.6  The electrical elements: created in Delixi Group, China
six. The improved technological provider
six.1 Supply the technological supplies for making the equipment (the instruction for running the gear, the electrical chart, the basis chart of the gear).
six.2 Give the design and style regular and design software for the FRP pipes, and proceed the coaching for the pipe procedure layout. 
six.3 Supply the FRP substance manufacturers and proceed with the education for the winding technological innovation.
6.4 Provide the forms for the laboratory test, and the tests for the tools, and continue the training for the screening technological innovation.

 

GRP FRP Fiberglass Pipe Winding Machine Culvert Pipe Making Machine