Tag Archives: chains

China Standard in Stock Steel Sharp Top Roller Chains

Product Description

Product Description

HRSY Roller Chain Profile

Standard:

ANSI, DIN, ISO

Type:        

Drive chains, Conveyor chains, Engineering chains, Agricultural chains, Traction chains, Escalator chains

Drive chain

Short pitch precision roller chain (A series, B series, Hevey duty series roller chain) 

High strength short pitch roller chains
Corrosion resistant short pitch roller chain

Self-lubrication roller chain

O-Ring chains

Oil filed chains

Heavy duty cranked-link transmission chains

Double pitch transmission chains

Inverted tooth chains

Motorcycle chains

Other (Driver chains)

Conveyor chains

Conveying roller chains

Rubber attached plate chains

Printing iron drying room line chains

Double hinged conveyor chains

Metric (M type) conveyor chains

FV series conveyor chains

Wooden conveyor chains

Chains for food packaging machinery

Conveyor chains for paper roll

Engineering chains

Conveying chains for cement industry

Scraper conveyor chains

Conveyor chains for coal washer

Rubber gloves carrier chains

Steel sleeve chain for engineering

Welded-steel-type mill chains

Sugar machine chains

Conveyor chains for steel mill

Agricultural chains

Agricultural machinery drive chains

Steel pintle chains 

ZGS38 combine harvester chains

Rice harvester chains

S type C type
Steel roller chains

Others

Traction chains

Plate chains

Leaf chains for sky stacker

Traction chains

Others

Escalator chains

Escalator step chains

Escalator driver chains

Material

40Mn, 45Mn, SS316, SS304, SS201

Advantage

We have competitive price and high quality.

Our stock standard length: 5ft each piece, 10ft each piece.

Custom length: We can custom according to your demand.

We can accept your Logo, accept ODM, OEM.

 

Detailed Photos

Packaging & Shipping

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

Exbihition

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Stainless Steel
Type: Short Pitch Chain
Samples:
US$ 50/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

What are the advantages of self-lubricating sharp top chains, and how do they reduce maintenance costs?

Self-lubricating sharp top chains offer several advantages compared to traditional chains that require regular manual lubrication. Here are the benefits of self-lubricating chains and how they reduce maintenance costs:

1. Reduced Friction and Wear:

Self-lubricating chains come pre-coated with a dry lubricant, often made of graphite or other low-friction materials. This coating reduces friction between the chain’s components, resulting in less wear and extending the chain’s service life.

2. Maintenance-Free Operation:

As the name suggests, self-lubricating chains require little to no additional lubrication during their operational life. This significantly reduces the need for manual lubrication maintenance, saving time and labor costs.

3. Consistent Lubrication:

The self-lubricating coating ensures a consistent and even distribution of lubrication along the chain’s contact surfaces. This helps prevent dry spots and reduces the risk of chain failure due to insufficient lubrication.

4. Clean Operation:

Self-lubricating chains produce less debris and dust compared to traditional lubricated chains. This helps maintain a cleaner working environment and reduces the need for frequent cleaning and maintenance.

5. Extended Maintenance Intervals:

Self-lubricating chains can operate for longer periods without requiring maintenance. The need for chain replacement or maintenance is significantly reduced, resulting in cost savings on replacement parts and labor.

6. Improved Performance:

With consistent lubrication, self-lubricating chains maintain their performance and efficiency over a more extended period. This helps ensure smooth and reliable operation in material handling applications.

7. Cost Savings:

By reducing the need for manual lubrication and extending maintenance intervals, self-lubricating sharp top chains lead to cost savings in both labor and lubrication materials.

8. Enhanced Reliability:

Self-lubricating chains are less prone to premature wear and failure due to adequate and consistent lubrication. This results in improved overall system reliability and uptime.

9. Environmental Benefits:

Self-lubricating chains produce less lubricant waste and require fewer lubricants overall, making them more environmentally friendly.

In conclusion, self-lubricating sharp top chains provide numerous advantages, including reduced friction and wear, maintenance-free operation, consistent lubrication, improved performance, and cost savings. Their ability to reduce maintenance costs makes them an attractive choice for industries seeking to optimize their material handling processes and increase overall efficiency.

welded chain

What are the maintenance intervals and best practices for keeping a sharp top chain in optimal condition?

Maintaining a sharp top chain is essential to ensure its longevity and efficient operation. Here are the recommended maintenance intervals and best practices for keeping a sharp top chain in optimal condition:

  • Regular Inspections:
  • Inspect the sharp top chain regularly to identify signs of wear, damage, or misalignment. Depending on the operating conditions and application, inspections can be conducted weekly, monthly, or at specified intervals provided by the chain manufacturer.

  • Cleaning:
  • Keep the sharp top chain clean and free from debris, dirt, and buildup. Cleaning can be done using a brush, compressed air, or a cleaning solution. Removing contaminants helps reduce friction and wear, leading to better performance and longer chain life.

  • Lubrication:
  • Proper lubrication is crucial to reduce friction and prevent premature wear of the chain. Apply the appropriate lubricant to the chain as recommended by the manufacturer. Lubrication intervals may vary depending on the application, but it is generally done every 50 to 100 hours of operation.

  • Tensioning:
  • Check the tension of the sharp top chain regularly and adjust it to the recommended level. Over-tensioning can lead to increased wear and strain on the chain, while insufficient tension can result in slippage and misalignment. Follow the manufacturer’s guidelines for proper tensioning.

  • Replacing Worn Parts:
  • If any components of the sharp top chain, such as cleats or links, show significant wear or damage, replace them promptly. Continuing to use a worn chain can lead to decreased performance and potential damage to the conveyor system or machinery.

  • Environmental Considerations:
  • Take into account the environmental conditions in which the sharp top chain operates. In harsh or corrosive environments, additional precautions and more frequent maintenance may be necessary to ensure the chain’s optimal performance and longevity.

  • Training and Operator Awareness:
  • Ensure that personnel responsible for the conveyor system or machinery are trained in proper sharp top chain maintenance procedures. Operator awareness of potential issues and early detection of problems can prevent more significant damage and costly repairs.

By following these maintenance intervals and best practices, you can keep your sharp top chain in optimal condition, reduce downtime, and extend its service life, ensuring reliable and efficient material handling in your operations.

welded chain

What are the key differences between sharp top chains and other similar chain types like roller chains or leaf chains?

Sharp top chains, roller chains, and leaf chains are all types of conveyor chains commonly used in industrial applications. Each chain type has unique characteristics that make them suitable for specific uses. Here are the key differences between these chain types:

  • Sharp Top Chains:
    • Design: Sharp top chains have protruding teeth or cleats on the top surface, providing positive engagement with the conveyed material.
    • Application: They are commonly used in material handling applications, especially for handling bulk materials or items with uneven surfaces.
    • Advantages: The sharp top design prevents material slippage and provides a positive grip, ensuring reliable conveying in inclines and declines.
    • Customization: Sharp top chains can be customized to meet specific industrial requirements, such as material, coatings, size, and attachments.
  • Roller Chains:
    • Design: Roller chains consist of cylindrical rollers that engage with the sprockets, allowing smooth and efficient movement.
    • Application: They are widely used in power transmission applications, such as in machinery, automotive, and industrial equipment.
    • Advantages: Roller chains offer high load-carrying capacity, low friction, and minimal wear, making them ideal for power transmission over long distances.
    • Customization: Roller chains can be customized in terms of pitch, roller diameter, and materials for different load and speed requirements.
  • Leaf Chains:
    • Design: Leaf chains consist of interconnected plates that form a flexible and strong chain structure.
    • Application: They are commonly used in lifting applications, such as forklifts, cranes, and hoists.
    • Advantages: Leaf chains offer high tensile strength and flexibility, making them suitable for heavy-duty lifting operations.
    • Customization: Leaf chains can be customized based on the number of links and their length to meet specific lifting requirements.

In summary, sharp top chains are designed for material handling with positive grip, roller chains are used for power transmission with low friction, and leaf chains are utilized for lifting applications with high tensile strength. Understanding the differences between these chain types is crucial in selecting the most suitable chain for a particular industrial application.

China Standard in Stock Steel Sharp Top Roller Chains  China Standard in Stock Steel Sharp Top Roller Chains
editor by CX 2024-04-24

China Hot selling Sharp Top Chains From China (C16BF3)

Product Description

Sharp Top Chains From China (C16BF3)
 

Product Description


1. Chain types: Roller Chain, conveyor chain, transmission chain, motorcycle roller chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc;

2. Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;

3. Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;

4. Surface: Shot peening, black, blue or original;5. Package way: Plastic bag+ carton box+ plywood case

Product name  Sharp Top Chains From China (C16BF3)
Materials Available  1. Stainless Steel: SS304 , SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, 20CrMoetc
3.OEM according to your request
Surface Treatment shot peening, blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, anodized etc.
Characteristic Fire Resistant , Oil Resistant,  Heat Resistant
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Wood conveyor     The finished product conveyor
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001:2008 
Advantage Quality first, Service first,  Competitive price, Fast delivery
Lead Time 20days samples. 45days offcial order

 

Detailed Photos

 

View more products,please click here…

 

Company Profile

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Stainless Steel
Structure: Top Chain
Surface Treatment: Shot Peening
Chain Size: Ptich=25.4
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Transport Package: Plastic Bag+Carton Box+Plywood Case
Samples:
US$ 1.50/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

How do sharp top chains perform in high-speed applications, and what factors affect their performance at speed?

Sharp top chains are well-suited for high-speed applications, but their performance at speed is influenced by several factors. Here’s a detailed explanation:

1. Design and Material:

The design and material of the sharp top chain play a crucial role in its performance at high speeds. Chains with a robust and precise design, made from high-quality materials, can handle the stresses and forces encountered during high-speed operation.

2. Lubrication:

Proper and consistent lubrication is essential for smooth operation at high speeds. Adequate lubrication reduces friction, heat generation, and wear, ensuring the chain’s longevity and optimal performance.

3. Tension and Alignment:

Correct tensioning and alignment of the sharp top chain are critical for high-speed applications. Improper tension or misalignment can lead to vibration, noise, and premature wear, negatively impacting performance.

4. Sprocket Design:

The design and condition of the sprockets used with the sharp top chain can affect performance at speed. Well-maintained and accurately designed sprockets ensure smooth engagement and reduce the risk of chain derailment.

5. Temperature:

High-speed applications generate more heat due to increased friction. The operating temperature can impact the chain’s material properties, lubrication effectiveness, and overall performance. Consider the temperature limits of the chain material and use suitable lubricants for elevated temperatures.

6. Load:

The load applied to the sharp top chain influences its performance at speed. High loads can cause additional stress on the chain, affecting its wear and life expectancy. Ensure the chain’s load capacity matches the requirements of the application.

7. Chain Condition:

The overall condition of the sharp top chain, including wear, elongation, and damage, can impact its performance at speed. Regular inspections and maintenance are essential to identify and address any issues promptly.

8. Dynamic Forces:

High-speed applications may involve dynamic forces, such as sudden starts and stops. The sharp top chain’s ability to handle dynamic loads without experiencing excessive stress or fatigue is crucial for reliable performance.

9. Safety Considerations:

High-speed applications require strict adherence to safety guidelines to prevent accidents and ensure the well-being of operators and maintenance personnel.

In summary, sharp top chains perform well in high-speed applications when the design and material are suitable, proper lubrication and maintenance practices are followed, and factors like tension, alignment, load, sprocket design, temperature, and dynamic forces are carefully considered and managed. By addressing these factors, sharp top chains can deliver optimal performance and reliability in high-speed material handling operations.

welded chain

How do I install a sharp top chain correctly on my conveyor system or machinery?

Proper installation of a sharp top chain is essential to ensure its optimal performance and longevity. Here are the steps to correctly install a sharp top chain on your conveyor system or machinery:

  1. Preparation:
  2. Before starting the installation, make sure you have the correct sharp top chain size and type for your application. Check the chain for any visible damage or defects. Ensure that the conveyor system or machinery is turned off and safely secured to prevent accidents during the installation process.

  3. Routing the Chain:
  4. Identify the appropriate entry and exit points for the sharp top chain on your conveyor system. Carefully thread the chain through the sprockets and guide rails, ensuring it follows the correct path without any twists or misalignments. Proper alignment is crucial to prevent premature wear and chain damage.

  5. Connecting the Ends:
  6. Join the ends of the sharp top chain using the appropriate connecting link or master link. Follow the manufacturer’s instructions for connecting the chain ends, whether it involves using a cotter pin, spring clip, or other connecting mechanisms. Ensure that the connecting link is securely fastened to prevent accidental disengagement during operation.

  7. Tensioning the Chain:
  8. Proper tensioning is vital for the smooth operation of the sharp top chain. Check the conveyor system’s tensioning mechanism and adjust it to the recommended tension level specified by the chain manufacturer. Avoid over-tensioning, as it can lead to premature wear, increased power consumption, and potential damage to the conveyor components.

  9. Lubrication:
  10. Depending on the type of sharp top chain and the specific application, appropriate lubrication may be required. Apply the recommended lubricant to the chain as per the manufacturer’s guidelines to reduce friction, minimize wear, and ensure smooth operation.

  11. Testing and Inspection:
  12. Once the sharp top chain is installed, perform a test run of the conveyor system to ensure that the chain operates smoothly and without any issues. During the initial operation, closely monitor the chain’s performance and look for any signs of misalignment or abnormal behavior.

  13. Maintenance:
  14. Regular maintenance is crucial for extending the life of the sharp top chain. Keep the chain clean and free from debris, inspect it periodically for wear and damage, and follow the recommended maintenance schedule provided by the manufacturer.

By following these installation steps and maintaining the sharp top chain properly, you can ensure safe and efficient operation of your conveyor system or machinery, minimizing downtime and maximizing productivity.

welded chain

What is a sharp top chain, and how is it used in various industries?

A sharp top chain is a type of conveyor chain that features specially designed sharp protrusions or spikes on the top surface of the chain links. These spikes create a rugged and high-friction surface that allows the chain to grip and move materials more effectively. The design of the sharp top chain makes it suitable for specific applications in various industries:

  • Agriculture: In the agricultural sector, sharp top chains are used in harvesting equipment and grain conveyors. The spikes on the chain help to grip crops and grains, ensuring smooth and efficient material handling.
  • Forestry: Sharp top chains are employed in forestry applications, particularly in log handling and processing. The sharp spikes enable the chain to grip and move logs through the production process more securely.
  • Mining: In the mining industry, sharp top chains are utilized in conveyor systems to transport bulk materials such as coal, gravel, and ores. The sharp spikes assist in preventing material slippage and improving the overall handling efficiency.
  • Recycling: Sharp top chains find applications in recycling facilities for moving and sorting materials like scrap metal, plastic, and paper. The spikes aid in gripping the recyclable items and preventing them from slipping during transportation.
  • Automotive: Sharp top chains are used in automotive manufacturing and assembly lines for handling components that require extra grip and stability during transportation between different production stages.
  • Food Processing: In the food industry, sharp top chains are employed in conveyor systems to move products like bakery items, fruits, and vegetables. The spikes help prevent product slippage, ensuring smooth and sanitary handling.
  • Packaging: Sharp top chains are utilized in packaging equipment to transport boxes, cartons, and packages securely and efficiently during the packaging process.
  • Material Handling: In general material handling applications, sharp top chains are used for conveying items that require extra grip and stability, especially on inclines or declines.

The unique design of sharp top chains makes them well-suited for specific industries and applications where reliable material grip and movement are crucial for smooth and efficient operations.

China Hot selling Sharp Top Chains From China (C16BF3)  China Hot selling Sharp Top Chains From China (C16BF3)
editor by CX 2024-04-23

China best High Quality Heat Resistant Sharp Top Chains From China (C16BF3)

Product Description

High Quality Heat Resistant Sharp Top Chains From China (C16BF3)
 

Product Description


1. Chain types: Roller Chain, conveyor chain, transmission chain, motorcycle roller chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc;

2. Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;

3. Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;

4. Surface: Shot peening, black, blue or original;5. Package way: Plastic bag+ carton box+ plywood case

Product name  High Quality Heat Resistant Sharp Top Chains From China (C16BF3)
Materials Available  1. Stainless Steel: SS304 , SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, 20CrMoetc
3.OEM according to your request
Surface Treatment shot peening, blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, anodized etc.
Characteristic Fire Resistant , Oil Resistant,  Heat Resistant
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Wood conveyor     The finished product conveyor
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001:2008 
Advantage Quality first, Service first,  Competitive price, Fast delivery
Lead Time 20days samples. 45days offcial order

 

Detailed Photos

 

View more products,please click here…

 

Company Profile

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Stainless Steel
Structure: Top Chain
Surface Treatment: Shot Peening
Chain Size: Ptich=25.4
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Transport Package: Plastic Bag+Carton Box+Plywood Case
Samples:
US$ 1.50/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

What are the best practices for aligning and tensioning a sharp top chain to reduce wear and tear?

Proper alignment and tensioning of a sharp top chain are essential to minimize wear and tear, ensuring optimal performance and longevity. Following these best practices can help achieve the desired results:

  • Alignment:
  • Ensure that the conveyor system’s sprockets and guides are aligned correctly. Misalignment can cause the chain to wear unevenly and lead to premature failure. Regularly inspect and adjust the alignment as needed to maintain proper tracking of the sharp top chain.

  • Tensioning:
  • Proper tensioning is critical for preventing slack in the chain, which can lead to excessive wear. Follow the manufacturer’s recommendations for the appropriate tension level, and use tensioners or take-up units to adjust the tension as necessary. Avoid over-tensioning, as it can put unnecessary stress on the chain and components.

  • Regular Maintenance:
  • Implement a regular maintenance schedule to inspect the sharp top chain, sprockets, and guides. Check for signs of wear, damage, or misalignment, and address any issues promptly. Lubricate the chain as recommended by the manufacturer to reduce friction and wear.

  • Keep the Chain Clean:
  • Prevent buildup of debris, dust, or contaminants on the sharp top chain, as they can accelerate wear and cause the chain to operate less efficiently. Clean the chain regularly using appropriate methods and materials.

  • Monitor Chain Elongation:
  • Track the elongation of the sharp top chain over time. Chains naturally elongate with use, and excessive elongation can lead to poor performance and potential damage. Replace the chain when it reaches the manufacturer’s recommended elongation limit.

  • Train Operators:
  • Properly train conveyor system operators on the importance of maintaining the sharp top chain. Encourage them to report any abnormal sounds, vibrations, or observations related to the chain’s performance for timely action.

By adhering to these best practices, you can ensure that the sharp top chain remains in good condition, reducing wear and tear and extending its service life. Regular maintenance, proper tensioning, and correct alignment are key factors in optimizing the performance of your conveyor system and minimizing downtime due to chain issues.

welded chain

What are the maintenance intervals and best practices for keeping a sharp top chain in optimal condition?

Maintaining a sharp top chain is essential to ensure its longevity and efficient operation. Here are the recommended maintenance intervals and best practices for keeping a sharp top chain in optimal condition:

  • Regular Inspections:
  • Inspect the sharp top chain regularly to identify signs of wear, damage, or misalignment. Depending on the operating conditions and application, inspections can be conducted weekly, monthly, or at specified intervals provided by the chain manufacturer.

  • Cleaning:
  • Keep the sharp top chain clean and free from debris, dirt, and buildup. Cleaning can be done using a brush, compressed air, or a cleaning solution. Removing contaminants helps reduce friction and wear, leading to better performance and longer chain life.

  • Lubrication:
  • Proper lubrication is crucial to reduce friction and prevent premature wear of the chain. Apply the appropriate lubricant to the chain as recommended by the manufacturer. Lubrication intervals may vary depending on the application, but it is generally done every 50 to 100 hours of operation.

  • Tensioning:
  • Check the tension of the sharp top chain regularly and adjust it to the recommended level. Over-tensioning can lead to increased wear and strain on the chain, while insufficient tension can result in slippage and misalignment. Follow the manufacturer’s guidelines for proper tensioning.

  • Replacing Worn Parts:
  • If any components of the sharp top chain, such as cleats or links, show significant wear or damage, replace them promptly. Continuing to use a worn chain can lead to decreased performance and potential damage to the conveyor system or machinery.

  • Environmental Considerations:
  • Take into account the environmental conditions in which the sharp top chain operates. In harsh or corrosive environments, additional precautions and more frequent maintenance may be necessary to ensure the chain’s optimal performance and longevity.

  • Training and Operator Awareness:
  • Ensure that personnel responsible for the conveyor system or machinery are trained in proper sharp top chain maintenance procedures. Operator awareness of potential issues and early detection of problems can prevent more significant damage and costly repairs.

By following these maintenance intervals and best practices, you can keep your sharp top chain in optimal condition, reduce downtime, and extend its service life, ensuring reliable and efficient material handling in your operations.

welded chain

How can I properly maintain and lubricate a sharp top chain to ensure its longevity and efficiency?

Proper maintenance and lubrication are essential for ensuring the longevity and efficiency of a sharp top chain. Follow these steps to maintain and lubricate your sharp top chain effectively:

  • Regular Inspection: Schedule regular inspections of the sharp top chain to check for signs of wear, damage, or debris buildup. Address any issues promptly to prevent further damage and ensure smooth operation.
  • Cleaning: Clean the sharp top chain regularly to remove dirt, dust, and debris that may accumulate on the chain’s surface. Use a brush or compressed air to clean hard-to-reach areas effectively.
  • Lubrication: Proper lubrication is crucial for reducing friction and wear on the chain. Use a suitable lubricant that is recommended by the chain manufacturer for the specific material and operating conditions. Apply the lubricant evenly along the entire length of the chain while it is in motion.
  • Lubrication Frequency: The frequency of lubrication depends on the chain’s operating conditions and the manufacturer’s recommendations. In general, lubricate the sharp top chain at regular intervals or when you observe signs of increased friction or wear.
  • Proper Tension: Maintain the appropriate tension in the sharp top chain to ensure proper engagement with the sprockets. Avoid over-tensioning, as it can cause premature wear, and under-tensioning, as it can lead to chain slippage.
  • Replace Damaged Parts: If you notice any damaged or worn-out parts, such as chain links or sprockets, replace them promptly with compatible components to maintain optimal performance.
  • Environmental Considerations: Consider the operating environment of the sharp top chain. In harsh or corrosive environments, choose a chain with suitable coatings or materials that offer enhanced protection against wear and degradation.
  • Training and Safety: Ensure that maintenance personnel are adequately trained in handling and maintaining sharp top chains safely. Follow proper safety protocols during maintenance activities.
  • Record Keeping: Maintain records of maintenance activities, including inspection dates, lubrication schedules, and any replacement of parts. This information helps track the chain’s performance and aids in planning future maintenance.

By following these maintenance and lubrication practices, you can prolong the life of your sharp top chain and maintain its efficiency, reducing downtime and ensuring reliable material handling operations in your machinery and conveyor systems.

China best High Quality Heat Resistant Sharp Top Chains From China (C16BF3)  China best High Quality Heat Resistant Sharp Top Chains From China (C16BF3)
editor by CX 2024-04-16

China high quality Al Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains

Product Description

AL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp AL BL EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains

Application of Leaf Chains

Leaf chains are a type of chain that is commonly used in a variety of applications, including:

  • Forklift trucks
  • Lift trucks
  • Lift masts
  • Straddle carriers
  • Material handling equipment
  • Conveyors
  • Elevators
  • Hoists
  • Cranes
  • Mining equipment
  • Construction equipment
  • Agricultural equipment

Leaf chains are known for their durability, high tensile strength, and compact design. They are also relatively inexpensive, making them a popular choice for a variety of applications.

Here are some of the specific benefits of using leaf chains:

  • Durability: Leaf chains are made from high-quality steel and are designed to withstand heavy loads and harsh environments.
  • High tensile strength: Leaf chains can support a significant amount of weight, making them ideal for lifting and transporting heavy loads.
  • Compact design: Leaf chains are relatively compact, making them easy to install and maintain.
  • Inexpensive: Leaf chains are relatively inexpensive, making them a cost-effective option for a variety of applications.

If you are looking for a durable, high-strength, and affordable chain for your application, then leaf chains are a great option.

Here are some additional details about the applications of leaf chains:

  • Forklift trucks: Leaf chains are used in the masts of forklift trucks to lift and lower the forks. They are also used in the drive trains of forklift trucks to transmit power from the engine to the wheels.
  • Lift trucks: Leaf chains are used in the masts of lift trucks to lift and lower the forks. They are also used in the drive trains of lift trucks to transmit power from the engine to the wheels.
  • Lift masts: Leaf chains are used in the masts of lift trucks and other material handling equipment to lift and lower loads.
  • Straddle carriers: Leaf chains are used in the drive trains of straddle carriers to transmit power from the engine to the wheels.
  • Material handling equipment: Leaf chains are used in a variety of material handling equipment, such as conveyors, elevators, and hoists.
  • Conveyors: Leaf chains are used in conveyors to move materials from 1 point to another.
  • Elevators: Leaf chains are used in elevators to raise and lower passengers and cargo.
  • Hoists: Leaf chains are used in hoists to lift and lower heavy loads.
  • Cranes: Leaf chains are used in cranes to lift and move heavy loads.
  • Mining equipment: Leaf chains are used in mining equipment to move materials from 1 point to another.
  • Construction equipment: Leaf chains are used in construction equipment to move materials and to lift and move heavy loads.
  • Agricultural equipment: Leaf chains are used in agricultural equipment to move materials and to lift and move heavy loads.

Leaf chains are a versatile and reliable type of chain that can be used in a variety of applications. If you are looking for a durable, high-strength, and affordable chain for your application, then leaf chains are a great option.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

welded chain

What are the noise reduction features of sharp top chains and their impact on workplace environments?

Sharp top chains are designed with specific features that contribute to noise reduction, making them a favorable choice in various workplace environments. Here are some noise reduction features of sharp top chains and their impact:

1. Precise Fit and Tolerance: Sharp top chains are manufactured to have a precise fit and tight tolerance between the chain and sprockets. This minimizes the chances of chain vibration and rattling, reducing the overall noise generated during operation.

2. Smooth Engagement: The sharp top chain’s design ensures smooth engagement with the sprockets, reducing the impact and noise when the chain enters and exits the sprocket teeth. This smoother engagement results in quieter operation compared to other chain types.

3. Low Friction Materials: Many sharp top chains are made from materials with low friction properties, such as plastic or composite materials. These materials reduce the metal-to-metal contact noise common in traditional steel chains, leading to quieter operation.

4. Damping Properties: Some sharp top chains are equipped with built-in dampening features. These dampeners absorb vibrations and shocks, further reducing noise levels during operation. They also help minimize wear and stress on the chain and sprockets.

5. Lubrication and Maintenance: Proper lubrication and maintenance of the sharp top chain contribute to noise reduction. Well-lubricated chains experience less friction, resulting in quieter operation and prolonging the chain’s life.

Impact on Workplace Environments: The noise reduction features of sharp top chains have a positive impact on workplace environments:

A. Improved Working Conditions: Reduced noise levels create a more pleasant working environment for employees. Lower noise levels can lead to increased concentration, communication efficiency, and overall job satisfaction.

B. Compliance with Regulations: In some industries, there are regulations and guidelines regarding workplace noise levels. By using noise-reducing sharp top chains, companies can comply with these regulations and provide a safer and more comfortable work environment for their employees.

C. Noise Pollution Reduction: High noise levels in a workplace can contribute to noise pollution, impacting not only employees but also neighboring businesses and communities. By utilizing noise-reducing sharp top chains, companies can help reduce noise pollution and be considerate of their surroundings.

D. Enhanced Productivity: A quieter workplace can lead to improved focus and productivity. Employees can better communicate and hear important instructions, leading to smoother operations and potentially higher efficiency.

In conclusion, the noise reduction features of sharp top chains have a significant impact on workplace environments, providing benefits such as improved working conditions, compliance with regulations, reduced noise pollution, and potentially enhanced productivity. These factors make sharp top chains an attractive choice for industries seeking quieter and more efficient material handling solutions.

welded chain

Are there any innovative technologies or advancements in sharp top chains that improve their efficiency?

Yes, there have been several innovative technologies and advancements in sharp top chains that aim to improve their efficiency and performance in material handling applications. Manufacturers are continuously researching and developing new solutions to meet the evolving needs of industries. Here are some of the notable advancements in sharp top chains:

  • Advanced Materials:
  • One significant advancement is the use of advanced materials, such as high-strength alloys, composite materials, and specialty coatings. These materials offer enhanced wear resistance, improved fatigue strength, and increased corrosion resistance, contributing to longer chain life and improved efficiency.

  • Precision Manufacturing:
  • Manufacturers are leveraging precision manufacturing techniques to create sharp top chains with tighter tolerances and consistent dimensions. This ensures smoother and more precise operation, reducing vibration and noise while increasing overall efficiency.

  • Improved Cleat Designs:
  • The design of sharp top chain cleats has seen advancements to optimize material engagement and minimize product spillage or slippage during conveying. Cleats with specialized shapes and profiles offer better grip, reducing the risk of material loss and enhancing conveyor efficiency.

  • Lubrication Technology:
  • Advancements in lubrication technology have led to the development of specialized lubricants and coatings for sharp top chains. These lubricants reduce friction and wear, improving the chain’s efficiency and extending its service life.

  • High-Temperature Performance:
  • Manufacturers have focused on creating sharp top chains with improved performance in high-temperature environments. Heat-resistant materials and specialized heat treatment processes allow these chains to maintain their strength and integrity at elevated temperatures.

  • Computer-Aided Design (CAD) and Simulation:
  • CAD software and simulation tools have revolutionized the design and testing of sharp top chains. Engineers can analyze various chain configurations and operating conditions virtually, optimizing the chain’s design for maximum efficiency before physical prototyping.

These advancements in sharp top chain technology have resulted in improved efficiency, higher reliability, and reduced maintenance requirements. Manufacturers continue to explore new materials, coatings, and design concepts to meet the increasing demands of modern material handling applications.

welded chain

What are the key differences between sharp top chains and other similar chain types like roller chains or leaf chains?

Sharp top chains, roller chains, and leaf chains are all types of conveyor chains commonly used in industrial applications. Each chain type has unique characteristics that make them suitable for specific uses. Here are the key differences between these chain types:

  • Sharp Top Chains:
    • Design: Sharp top chains have protruding teeth or cleats on the top surface, providing positive engagement with the conveyed material.
    • Application: They are commonly used in material handling applications, especially for handling bulk materials or items with uneven surfaces.
    • Advantages: The sharp top design prevents material slippage and provides a positive grip, ensuring reliable conveying in inclines and declines.
    • Customization: Sharp top chains can be customized to meet specific industrial requirements, such as material, coatings, size, and attachments.
  • Roller Chains:
    • Design: Roller chains consist of cylindrical rollers that engage with the sprockets, allowing smooth and efficient movement.
    • Application: They are widely used in power transmission applications, such as in machinery, automotive, and industrial equipment.
    • Advantages: Roller chains offer high load-carrying capacity, low friction, and minimal wear, making them ideal for power transmission over long distances.
    • Customization: Roller chains can be customized in terms of pitch, roller diameter, and materials for different load and speed requirements.
  • Leaf Chains:
    • Design: Leaf chains consist of interconnected plates that form a flexible and strong chain structure.
    • Application: They are commonly used in lifting applications, such as forklifts, cranes, and hoists.
    • Advantages: Leaf chains offer high tensile strength and flexibility, making them suitable for heavy-duty lifting operations.
    • Customization: Leaf chains can be customized based on the number of links and their length to meet specific lifting requirements.

In summary, sharp top chains are designed for material handling with positive grip, roller chains are used for power transmission with low friction, and leaf chains are utilized for lifting applications with high tensile strength. Understanding the differences between these chain types is crucial in selecting the most suitable chain for a particular industrial application.

China high quality Al Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains  China high quality Al Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
editor by CX 2024-04-15

China Hot selling Factory High Tensile Wood Conveyor Chains Sharp Top Roller Chain

Product Description

Product Description

HRSY Roller Chain Profile

Standard:

ANSI, DIN, ISO

Type:        

Drive chains, Conveyor chains, Engineering chains, Agricultural chains, Traction chains, Escalator chains

Drive chain

Short pitch precision roller chain (A series, B series, Hevey duty series roller chain) 

High strength short pitch roller chains
Corrosion resistant short pitch roller chain

Self-lubrication roller chain

O-Ring chains

Oil filed chains

Heavy duty cranked-link transmission chains

Double pitch transmission chains

Inverted tooth chains

Motorcycle chains

Other (Driver chains)

Conveyor chains

Conveying roller chains

Rubber attached plate chains

Printing iron drying room line chains

Double hinged conveyor chains

Metric (M type) conveyor chains

FV series conveyor chains

Wooden conveyor chains

Chains for food packaging machinery

Conveyor chains for paper roll

Engineering chains

Conveying chains for cement industry

Scraper conveyor chains

Conveyor chains for coal washer

Rubber gloves carrier chains

Steel sleeve chain for engineering

Welded-steel-type mill chains

Sugar machine chains

Conveyor chains for steel mill

Agricultural chains

Agricultural machinery drive chains

Steel pintle chains 

ZGS38 combine harvester chains

Rice harvester chains

S type C type
Steel roller chains

Others

Traction chains

Plate chains

Leaf chains for sky stacker

Traction chains

Others

Escalator chains

Escalator step chains

Escalator driver chains

Material

40Mn, 45Mn, SS316, SS304, SS201

Advantage

We have competitive price and high quality.

Our stock standard length: 5ft each piece, 10ft each piece.

Custom length: We can custom according to your demand.

We can accept your Logo, accept ODM, OEM.

 

Detailed Photos

Packaging & Shipping

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

Exbihition

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Stainless Steel
Type: Short Pitch Chain
Samples:
US$ 50/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

Are there any guidelines for disposing of old or damaged sharp top chains in an environmentally responsible manner?

Yes, there are guidelines to ensure the environmentally responsible disposal of old or damaged sharp top chains. Proper disposal helps prevent environmental pollution and promotes sustainable waste management. Here are some guidelines to follow:

1. Recycling:

Whenever possible, consider recycling the old sharp top chains. Many recycling centers or scrap metal facilities accept metal chains for recycling. Recycling reduces the environmental impact of waste and conserves valuable resources.

2. Local Regulations:

Check your local regulations and guidelines for waste disposal. Different regions may have specific requirements for the disposal of industrial waste, including old chains. Adhere to these regulations to avoid penalties and contribute to responsible waste management.

3. Contact Manufacturers:

Reach out to the manufacturer or supplier of the sharp top chains. They may offer recycling or disposal programs for their products. Manufacturers often have specific procedures for handling their products at the end of their life cycle.

4. Segregation:

If you are disposing of multiple types of chains, including sharp top chains, segregate them to ensure proper recycling or disposal. Mixing different types of chains can complicate the recycling process.

5. Reuse or Repurpose:

If the sharp top chains are still in usable condition, consider reusing them in other applications within your facility or repurposing them for other projects. Extending the life of the chains reduces the demand for new resources.

6. Consult Waste Management Professionals:

If you are unsure about the best disposal practices, consult waste management professionals or environmental experts. They can provide guidance on proper disposal methods that align with environmental regulations.

7. Prevent Contamination:

Prior to disposal, remove any contaminants or hazardous substances from the chains to prevent environmental contamination.

8. Document Disposal:

Maintain proper documentation of the disposal process, including any recycling or waste management receipts. This documentation may be required for compliance purposes.

By following these guidelines, businesses can dispose of old or damaged sharp top chains in an environmentally responsible manner, contributing to sustainability and responsible waste management practices.

welded chain

What are the maintenance intervals and best practices for keeping a sharp top chain in optimal condition?

Maintaining a sharp top chain is essential to ensure its longevity and efficient operation. Here are the recommended maintenance intervals and best practices for keeping a sharp top chain in optimal condition:

  • Regular Inspections:
  • Inspect the sharp top chain regularly to identify signs of wear, damage, or misalignment. Depending on the operating conditions and application, inspections can be conducted weekly, monthly, or at specified intervals provided by the chain manufacturer.

  • Cleaning:
  • Keep the sharp top chain clean and free from debris, dirt, and buildup. Cleaning can be done using a brush, compressed air, or a cleaning solution. Removing contaminants helps reduce friction and wear, leading to better performance and longer chain life.

  • Lubrication:
  • Proper lubrication is crucial to reduce friction and prevent premature wear of the chain. Apply the appropriate lubricant to the chain as recommended by the manufacturer. Lubrication intervals may vary depending on the application, but it is generally done every 50 to 100 hours of operation.

  • Tensioning:
  • Check the tension of the sharp top chain regularly and adjust it to the recommended level. Over-tensioning can lead to increased wear and strain on the chain, while insufficient tension can result in slippage and misalignment. Follow the manufacturer’s guidelines for proper tensioning.

  • Replacing Worn Parts:
  • If any components of the sharp top chain, such as cleats or links, show significant wear or damage, replace them promptly. Continuing to use a worn chain can lead to decreased performance and potential damage to the conveyor system or machinery.

  • Environmental Considerations:
  • Take into account the environmental conditions in which the sharp top chain operates. In harsh or corrosive environments, additional precautions and more frequent maintenance may be necessary to ensure the chain’s optimal performance and longevity.

  • Training and Operator Awareness:
  • Ensure that personnel responsible for the conveyor system or machinery are trained in proper sharp top chain maintenance procedures. Operator awareness of potential issues and early detection of problems can prevent more significant damage and costly repairs.

By following these maintenance intervals and best practices, you can keep your sharp top chain in optimal condition, reduce downtime, and extend its service life, ensuring reliable and efficient material handling in your operations.

welded chain

What are the benefits of using a sharp top chain over other types of conveyor chains?

Using a sharp top chain offers several advantages over other types of conveyor chains, making it a preferred choice for specific applications in various industries:

  • Enhanced Grip: The sharp protrusions or spikes on the top surface of the chain links provide superior grip on materials, reducing the risk of slippage during transportation. This enhanced grip ensures more reliable and efficient material handling.
  • Prevents Product Damage: The high-friction surface of the sharp top chain minimizes product movement and rubbing against the chain, reducing the likelihood of product damage, especially for delicate or sensitive items.
  • Improved Stability: The rugged design of the sharp top chain enhances the stability of materials during transportation, even on inclines or declines, ensuring smooth and controlled movement.
  • Higher Tension Capabilities: Sharp top chains are designed to withstand higher tension loads compared to some other types of conveyor chains, making them suitable for handling heavy loads and challenging environments.
  • Reduced Conveyor Width: The improved grip of the sharp top chain allows for reduced conveyor width compared to some other chain types, optimizing space utilization in material handling systems.
  • Resistance to Debris Buildup: The spiked surface of the chain reduces the likelihood of debris and material buildup, minimizing maintenance requirements and downtime.
  • Wide Range of Applications: Sharp top chains are versatile and can be used in various industries, such as agriculture, mining, forestry, and food processing, for conveying different types of materials.
  • Cost-Effective Solution: The benefits offered by sharp top chains, such as improved grip, reduced product damage, and higher stability, make them a cost-effective choice for specific material handling applications.
  • Long Service Life: When used in the appropriate applications and maintained properly, sharp top chains can have a long service life, providing reliable and consistent performance.

Overall, the benefits of using a sharp top chain make it a valuable option for applications where material grip, stability, and product protection are critical considerations in conveyor systems.

China Hot selling Factory High Tensile Wood Conveyor Chains Sharp Top Roller Chain  China Hot selling Factory High Tensile Wood Conveyor Chains Sharp Top Roller Chain
editor by CX 2024-04-12

China supplier EL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains

Product Description

EL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp AL BL EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains

Application of Leaf Chain

Leaf chains are used in a variety of applications, including:

  • Forklift trucks: Leaf chains are used in the masts of forklift trucks to lift and lower loads.
  • Conveyors: Leaf chains are used in conveyors to move materials from 1 place to another.
  • Wind turbines: Leaf chains are used in wind turbines to transmit power from the turbine blades to the generator.
  • Machine tools: Leaf chains are used in machine tools to move parts and tools.
  • Robotics: Leaf chains are used in robotics to move the robot’s arms and legs.

Leaf chains are a type of chain that is made up of a series of plates connected by pins. The plates are designed to flex, which allows the chain to absorb shock and vibration. This makes leaf chains ideal for applications where there is a lot of movement or where the chain is exposed to harsh conditions.

Leaf chains are a durable and reliable type of chain that can be used in a variety of applications. They are a cost-effective option for many applications, and they offer a number of advantages over other types of chains, such as their ability to absorb shock and vibration.

Here are some of the advantages of using leaf chains:

  • Durability: Leaf chains are very durable and can withstand a lot of wear and tear.
  • Strength: Leaf chains are very strong and can transmit a lot of power.
  • Inexpensive: Leaf chains are relatively inexpensive, which makes them a cost-effective option for many applications.
  • Flexibility: Leaf chains are very flexible, which makes them ideal for applications where there is a lot of movement.
  • Shock absorption: Leaf chains are very good at absorbing shock and vibration, which makes them ideal for applications where these factors are a concern.

Here are some of the disadvantages of using leaf chains:

  • Noise: Leaf chains can be noisy, which can be a problem in some applications.
  • Maintenance: Leaf chains require regular maintenance to keep them in good condition.
  • Limited load capacity: Leaf chains have a limited load capacity, which can limit their use in some applications.

Overall, leaf chains are a versatile and durable type of chain that can be used in a variety of applications. They are a cost-effective option for many applications, and they offer a number of advantages over other types of chains.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

welded chain

What are the advantages of self-lubricating sharp top chains, and how do they reduce maintenance costs?

Self-lubricating sharp top chains offer several advantages compared to traditional chains that require regular manual lubrication. Here are the benefits of self-lubricating chains and how they reduce maintenance costs:

1. Reduced Friction and Wear:

Self-lubricating chains come pre-coated with a dry lubricant, often made of graphite or other low-friction materials. This coating reduces friction between the chain’s components, resulting in less wear and extending the chain’s service life.

2. Maintenance-Free Operation:

As the name suggests, self-lubricating chains require little to no additional lubrication during their operational life. This significantly reduces the need for manual lubrication maintenance, saving time and labor costs.

3. Consistent Lubrication:

The self-lubricating coating ensures a consistent and even distribution of lubrication along the chain’s contact surfaces. This helps prevent dry spots and reduces the risk of chain failure due to insufficient lubrication.

4. Clean Operation:

Self-lubricating chains produce less debris and dust compared to traditional lubricated chains. This helps maintain a cleaner working environment and reduces the need for frequent cleaning and maintenance.

5. Extended Maintenance Intervals:

Self-lubricating chains can operate for longer periods without requiring maintenance. The need for chain replacement or maintenance is significantly reduced, resulting in cost savings on replacement parts and labor.

6. Improved Performance:

With consistent lubrication, self-lubricating chains maintain their performance and efficiency over a more extended period. This helps ensure smooth and reliable operation in material handling applications.

7. Cost Savings:

By reducing the need for manual lubrication and extending maintenance intervals, self-lubricating sharp top chains lead to cost savings in both labor and lubrication materials.

8. Enhanced Reliability:

Self-lubricating chains are less prone to premature wear and failure due to adequate and consistent lubrication. This results in improved overall system reliability and uptime.

9. Environmental Benefits:

Self-lubricating chains produce less lubricant waste and require fewer lubricants overall, making them more environmentally friendly.

In conclusion, self-lubricating sharp top chains provide numerous advantages, including reduced friction and wear, maintenance-free operation, consistent lubrication, improved performance, and cost savings. Their ability to reduce maintenance costs makes them an attractive choice for industries seeking to optimize their material handling processes and increase overall efficiency.

welded chain

What are the advantages of stainless steel sharp top chains in corrosive or harsh environments?

Stainless steel sharp top chains offer several advantages when used in corrosive or harsh environments. These chains are specifically designed to withstand challenging conditions and provide superior performance compared to standard chains. Here are the key advantages of using stainless steel sharp top chains in corrosive or harsh environments:

  • Corrosion Resistance:
  • Stainless steel sharp top chains are highly resistant to corrosion, making them ideal for environments where they may be exposed to moisture, chemicals, or aggressive substances. Unlike carbon steel chains that may rust and degrade over time, stainless steel chains maintain their integrity and appearance, even in harsh conditions.

  • Chemical Resistance:
  • These chains have excellent resistance to a wide range of chemicals, acids, and alkalis. In industries such as chemical processing, wastewater treatment, and food production, where exposure to various chemicals is common, stainless steel sharp top chains offer reliable performance and longevity.

  • High Temperature Resistance:
  • Stainless steel sharp top chains can withstand elevated temperatures without losing their structural integrity. This makes them suitable for applications in industries such as metal processing, glass manufacturing, and foundries, where high temperatures are present.

  • Low Maintenance:
  • Due to their corrosion and chemical resistance, stainless steel sharp top chains require minimal maintenance in harsh environments. They are less susceptible to wear, which reduces the need for frequent replacements and minimizes downtime.

  • Hygienic Properties:
  • Stainless steel sharp top chains are hygienic and easy to clean, making them suitable for industries like food processing, pharmaceuticals, and cleanrooms. Their smooth surface and resistance to bacterial growth ensure compliance with strict hygiene standards.

  • Longevity:
  • Stainless steel sharp top chains have a longer service life compared to standard chains, even in corrosive environments. Their durability and resistance to wear and tear contribute to extended chain life and reduced replacement costs.

  • Reliable Performance:
  • Stainless steel sharp top chains offer consistent and reliable performance, ensuring smooth material handling operations and reducing the risk of production disruptions in challenging environments.

Overall, the advantages of stainless steel sharp top chains in corrosive or harsh environments make them a preferred choice for industries that demand high resistance to corrosion, chemicals, and temperature, as well as reliable and long-lasting material handling solutions.

welded chain

Are there any industry standards or certifications that ensure the quality and performance of sharp top chains?

Yes, there are industry standards and certifications that ensure the quality and performance of sharp top chains. These standards are established to maintain consistency and reliability in the manufacturing and use of conveyor chains. Some of the relevant standards and certifications for sharp top chains include:

  • ISO 1977:2013: This International Organization for Standardization (ISO) standard specifies the characteristics of conveyor chains, including sharp top chains. It provides guidelines for the design, dimensions, and mechanical properties of the chains to ensure their proper functioning in industrial applications.
  • ANSI/ASME B29.1: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) publish this standard, which covers precision power transmission roller chains, attachments, and sprockets. While it primarily focuses on roller chains, it may also be relevant for sharp top chains used in power transmission applications.
  • DIN 8167: This German Industrial Standard (DIN) defines the technical specifications for round steel link chains, including sharp top chains. It ensures that the chains meet specific requirements for load capacity, tensile strength, and wear resistance.
  • CE Certification: In the European Union (EU), sharp top chains used in machinery and equipment may require CE certification to demonstrate compliance with health, safety, and environmental protection standards. CE marking indicates that the product meets the essential requirements for use within the EU market.

When choosing sharp top chains for specific industrial applications, it is essential to look for products that comply with these recognized standards and carry relevant certifications. Doing so ensures that the chains are manufactured to meet high-quality standards and are suitable for the intended use, providing reliability and performance in material handling operations.

China supplier EL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains  China supplier EL Leaf Chain Long Pitch Flat Top Table Car Parking Drag Sharp Al Bl EL for Mine Machinery Grain Durable Machine Supplier Forging Stainless Steel Leaf Chains
editor by CX 2024-04-11

China best a Series Sharp Top Roller Chain Industrial Driving Roller Chains

Product Description

A Series Sharp Top Roller Chain Industrial Driving Roller Chains 

Product Description

  • High-precision teeth for optimal grip and least amount of penetration
  • Heat treated shot peened pins, bushings, rollers, and side plates for optimal fatigue strength and working life
  • Low draft tooth profile that distributes weight and reduces losses from bruising
  • Triple alloy steel rivet pins and optimal riveting for extended life
  • Pre-lubed with a premium lubricant designed for sharp top chain
  • Unique CHINAMFG center plate design that all but eliminates breakage from sawdust packing

Product Parameters

m Name Sharp top chain Model Standard or non-standard
Chain No. C16AF, 60-1-STD, etc. Application Machinery Parts
Surface Shot peening, black, blue, or original Certification ISO, ANSI, DIN, BS
Packing Packaged in boxes and wooden cases Coating Anti-Corrosive Coatings

Detailed Photos

Certifications

 

FAQ

Q: Can you make the electric motor with customization?

A: Yes, we can customize per your request, like power, voltage, speed, shaft size, wires, connectors, capacitors, terminal box, IP grade, etc.

Q: Do you provide samples?
A: Yes. A sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, sea, or train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Conveyer Equipment, Packaging Machinery, Agricultural Machinery
Surface Treatment: Zinc Plating
Samples:
US$ 10/Meter
1 Meter(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

welded chain

What are the best practices for aligning and tensioning a sharp top chain to reduce wear and tear?

Proper alignment and tensioning of a sharp top chain are essential to minimize wear and tear, ensuring optimal performance and longevity. Following these best practices can help achieve the desired results:

  • Alignment:
  • Ensure that the conveyor system’s sprockets and guides are aligned correctly. Misalignment can cause the chain to wear unevenly and lead to premature failure. Regularly inspect and adjust the alignment as needed to maintain proper tracking of the sharp top chain.

  • Tensioning:
  • Proper tensioning is critical for preventing slack in the chain, which can lead to excessive wear. Follow the manufacturer’s recommendations for the appropriate tension level, and use tensioners or take-up units to adjust the tension as necessary. Avoid over-tensioning, as it can put unnecessary stress on the chain and components.

  • Regular Maintenance:
  • Implement a regular maintenance schedule to inspect the sharp top chain, sprockets, and guides. Check for signs of wear, damage, or misalignment, and address any issues promptly. Lubricate the chain as recommended by the manufacturer to reduce friction and wear.

  • Keep the Chain Clean:
  • Prevent buildup of debris, dust, or contaminants on the sharp top chain, as they can accelerate wear and cause the chain to operate less efficiently. Clean the chain regularly using appropriate methods and materials.

  • Monitor Chain Elongation:
  • Track the elongation of the sharp top chain over time. Chains naturally elongate with use, and excessive elongation can lead to poor performance and potential damage. Replace the chain when it reaches the manufacturer’s recommended elongation limit.

  • Train Operators:
  • Properly train conveyor system operators on the importance of maintaining the sharp top chain. Encourage them to report any abnormal sounds, vibrations, or observations related to the chain’s performance for timely action.

By adhering to these best practices, you can ensure that the sharp top chain remains in good condition, reducing wear and tear and extending its service life. Regular maintenance, proper tensioning, and correct alignment are key factors in optimizing the performance of your conveyor system and minimizing downtime due to chain issues.

welded chain

Are there any eco-friendly options available for sharp top chains made from sustainable materials?

Yes, there are eco-friendly options available for sharp top chains that are made from sustainable materials. As industries increasingly prioritize environmental sustainability, manufacturers have developed alternative chain materials that offer both performance and eco-friendliness. Here are some examples of sustainable materials used for sharp top chains:

  • Biodegradable Plastics:
  • Some sharp top chains are now manufactured using biodegradable plastics. These plastics are derived from renewable sources, such as corn or sugarcane, and are designed to break down naturally over time, reducing their environmental impact.

  • Recycled Materials:
  • Manufacturers can produce sharp top chains using recycled materials, such as recycled steel or plastic. By using recycled materials, the demand for new raw resources is reduced, conserving energy and minimizing waste.

  • Renewable Metals:
  • Certain sharp top chains are made from renewable metals, such as aluminum, which can be recycled indefinitely without losing their properties. Using renewable metals helps lower the carbon footprint of the manufacturing process.

  • Plant-Based Fibers:
  • Some eco-friendly sharp top chains incorporate plant-based fibers, like hemp or jute, which are biodegradable and renewable. These fibers offer good strength and are suitable for lighter-duty applications.

When considering eco-friendly options for sharp top chains, it’s essential to evaluate the specific application and operating conditions to ensure that the selected material meets the required performance standards. While sustainable materials can be more environmentally friendly, they must still provide the necessary strength, durability, and resistance to wear and tear for reliable material handling operations.

As sustainability continues to be a driving force in the industry, more research and development efforts are likely to focus on creating innovative and eco-friendly materials for sharp top chains, offering environmentally conscious solutions for material handling needs.

welded chain

How do I measure the wear and elongation of a sharp top chain, and when should I replace it?

Measuring the wear and elongation of a sharp top chain is crucial for determining its condition and knowing when it requires replacement. Here’s how you can measure wear and elongation:

  • Measuring Wear:
  • Inspect the sharp top chain’s links and cleats for signs of wear, such as material loss, deformation, or flattening of the teeth. Excessive wear can lead to a decrease in performance and affect material handling efficiency.

    It is essential to compare the current state of the chain with its original condition or manufacturer’s specifications to determine the level of wear. If the wear exceeds the recommended limits, it may be time to replace the chain.

  • Measuring Elongation:
  • Elongation is the stretching or lengthening of the chain over time due to continuous use and load. Excessive elongation can cause improper engagement with sprockets and result in poor conveyor system performance.

    To measure elongation, select a reference point on the sharp top chain and measure a specific number of links, such as ten or twenty. Then, apply a load to the chain and measure the same number of links again. The difference in length between the loaded and unloaded states indicates the elongation.

    If the elongation exceeds the recommended limits provided by the chain manufacturer, it is an indication that the chain has worn significantly and should be replaced.

  • When to Replace the Chain:
  • The decision to replace the sharp top chain depends on the extent of wear and elongation, as well as the specific industry and application. As a general guideline, consider replacing the chain when:

    • Wear on the cleats and links significantly affects the chain’s performance or poses a safety risk.
    • Elongation exceeds the manufacturer’s recommended limits, leading to poor engagement with sprockets or excessive slack in the chain.
    • The chain shows signs of damage or fatigue that cannot be addressed through repairs.
    • Regular maintenance and lubrication no longer improve the chain’s performance or reduce wear.

    Regular inspections and preventive maintenance are essential to detect wear and elongation early, allowing for timely replacement to avoid unexpected downtime and potential damage to conveyor systems.

China best a Series Sharp Top Roller Chain Industrial Driving Roller Chains  China best a Series Sharp Top Roller Chain Industrial Driving Roller Chains
editor by CX 2024-04-08

China factory Wood Conveyor Machinery Transmission Sharp Top Chains

Product Description

Product Description

HRSY Roller Chain Profile

Standard:

ANSI, DIN, ISO

Type:        

Drive chains, Conveyor chains, Engineering chains, Agricultural chains, Traction chains, Escalator chains

Drive chain

Short pitch precision roller chain (A series, B series, Hevey duty series roller chain) 

High strength short pitch roller chains
Corrosion resistant short pitch roller chain

Self-lubrication roller chain

O-Ring chains

Oil filed chains

Heavy duty cranked-link transmission chains

Double pitch transmission chains

Inverted tooth chains

Motorcycle chains

Other (Driver chains)

Conveyor chains

Conveying roller chains

Rubber attached plate chains

Printing iron drying room line chains

Double hinged conveyor chains

Metric (M type) conveyor chains

FV series conveyor chains

Wooden conveyor chains

Chains for food packaging machinery

Conveyor chains for paper roll

Engineering chains

Conveying chains for cement industry

Scraper conveyor chains

Conveyor chains for coal washer

Rubber gloves carrier chains

Steel sleeve chain for engineering

Welded-steel-type mill chains

Sugar machine chains

Conveyor chains for steel mill

Agricultural chains

Agricultural machinery drive chains

Steel pintle chains 

ZGS38 combine harvester chains

Rice harvester chains

S type C type
Steel roller chains

Others

Traction chains

Plate chains

Leaf chains for sky stacker

Traction chains

Others

Escalator chains

Escalator step chains

Escalator driver chains

Material

40Mn, 45Mn, SS316, SS304, SS201

Advantage

We have competitive price and high quality.

Our stock standard length: 5ft each piece, 10ft each piece.

Custom length: We can custom according to your demand.

We can accept your Logo, accept ODM, OEM.

 

Detailed Photos

Packaging & Shipping

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

Exbihition

 

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Stainless Steel
Type: Short Pitch Chain
Samples:
US$ 50/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

Are there any guidelines for disposing of old or damaged sharp top chains in an environmentally responsible manner?

Yes, there are guidelines to ensure the environmentally responsible disposal of old or damaged sharp top chains. Proper disposal helps prevent environmental pollution and promotes sustainable waste management. Here are some guidelines to follow:

1. Recycling:

Whenever possible, consider recycling the old sharp top chains. Many recycling centers or scrap metal facilities accept metal chains for recycling. Recycling reduces the environmental impact of waste and conserves valuable resources.

2. Local Regulations:

Check your local regulations and guidelines for waste disposal. Different regions may have specific requirements for the disposal of industrial waste, including old chains. Adhere to these regulations to avoid penalties and contribute to responsible waste management.

3. Contact Manufacturers:

Reach out to the manufacturer or supplier of the sharp top chains. They may offer recycling or disposal programs for their products. Manufacturers often have specific procedures for handling their products at the end of their life cycle.

4. Segregation:

If you are disposing of multiple types of chains, including sharp top chains, segregate them to ensure proper recycling or disposal. Mixing different types of chains can complicate the recycling process.

5. Reuse or Repurpose:

If the sharp top chains are still in usable condition, consider reusing them in other applications within your facility or repurposing them for other projects. Extending the life of the chains reduces the demand for new resources.

6. Consult Waste Management Professionals:

If you are unsure about the best disposal practices, consult waste management professionals or environmental experts. They can provide guidance on proper disposal methods that align with environmental regulations.

7. Prevent Contamination:

Prior to disposal, remove any contaminants or hazardous substances from the chains to prevent environmental contamination.

8. Document Disposal:

Maintain proper documentation of the disposal process, including any recycling or waste management receipts. This documentation may be required for compliance purposes.

By following these guidelines, businesses can dispose of old or damaged sharp top chains in an environmentally responsible manner, contributing to sustainability and responsible waste management practices.

welded chain

What are the advantages of stainless steel sharp top chains in corrosive or harsh environments?

Stainless steel sharp top chains offer several advantages when used in corrosive or harsh environments. These chains are specifically designed to withstand challenging conditions and provide superior performance compared to standard chains. Here are the key advantages of using stainless steel sharp top chains in corrosive or harsh environments:

  • Corrosion Resistance:
  • Stainless steel sharp top chains are highly resistant to corrosion, making them ideal for environments where they may be exposed to moisture, chemicals, or aggressive substances. Unlike carbon steel chains that may rust and degrade over time, stainless steel chains maintain their integrity and appearance, even in harsh conditions.

  • Chemical Resistance:
  • These chains have excellent resistance to a wide range of chemicals, acids, and alkalis. In industries such as chemical processing, wastewater treatment, and food production, where exposure to various chemicals is common, stainless steel sharp top chains offer reliable performance and longevity.

  • High Temperature Resistance:
  • Stainless steel sharp top chains can withstand elevated temperatures without losing their structural integrity. This makes them suitable for applications in industries such as metal processing, glass manufacturing, and foundries, where high temperatures are present.

  • Low Maintenance:
  • Due to their corrosion and chemical resistance, stainless steel sharp top chains require minimal maintenance in harsh environments. They are less susceptible to wear, which reduces the need for frequent replacements and minimizes downtime.

  • Hygienic Properties:
  • Stainless steel sharp top chains are hygienic and easy to clean, making them suitable for industries like food processing, pharmaceuticals, and cleanrooms. Their smooth surface and resistance to bacterial growth ensure compliance with strict hygiene standards.

  • Longevity:
  • Stainless steel sharp top chains have a longer service life compared to standard chains, even in corrosive environments. Their durability and resistance to wear and tear contribute to extended chain life and reduced replacement costs.

  • Reliable Performance:
  • Stainless steel sharp top chains offer consistent and reliable performance, ensuring smooth material handling operations and reducing the risk of production disruptions in challenging environments.

Overall, the advantages of stainless steel sharp top chains in corrosive or harsh environments make them a preferred choice for industries that demand high resistance to corrosion, chemicals, and temperature, as well as reliable and long-lasting material handling solutions.

welded chain

Are there any industry standards or certifications that ensure the quality and performance of sharp top chains?

Yes, there are industry standards and certifications that ensure the quality and performance of sharp top chains. These standards are established to maintain consistency and reliability in the manufacturing and use of conveyor chains. Some of the relevant standards and certifications for sharp top chains include:

  • ISO 1977:2013: This International Organization for Standardization (ISO) standard specifies the characteristics of conveyor chains, including sharp top chains. It provides guidelines for the design, dimensions, and mechanical properties of the chains to ensure their proper functioning in industrial applications.
  • ANSI/ASME B29.1: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) publish this standard, which covers precision power transmission roller chains, attachments, and sprockets. While it primarily focuses on roller chains, it may also be relevant for sharp top chains used in power transmission applications.
  • DIN 8167: This German Industrial Standard (DIN) defines the technical specifications for round steel link chains, including sharp top chains. It ensures that the chains meet specific requirements for load capacity, tensile strength, and wear resistance.
  • CE Certification: In the European Union (EU), sharp top chains used in machinery and equipment may require CE certification to demonstrate compliance with health, safety, and environmental protection standards. CE marking indicates that the product meets the essential requirements for use within the EU market.

When choosing sharp top chains for specific industrial applications, it is essential to look for products that comply with these recognized standards and carry relevant certifications. Doing so ensures that the chains are manufactured to meet high-quality standards and are suitable for the intended use, providing reliability and performance in material handling operations.

China factory Wood Conveyor Machinery Transmission Sharp Top Chains  China factory Wood Conveyor Machinery Transmission Sharp Top Chains
editor by CX 2024-03-27

China Hot selling Stainless Steel Hollow Pin Chains Long Pitch Flat Top Table Car Parking Drag Sharp Mine Machinery Grain Machine Paver Supplyer Stainless Steel Hollow Pin Chain

Product Description

Stainless Steel Hollow Pin Chains Long Pitch Flat Top Table Car Parking Drag Sharp Mine Machinery Grain Machine Paver Supplyer Stainless Steel Hollow Pin Chain

WHAT IS HOLLOW PIN ROLLER CHAIN?

Hollow pin roller chain is essentially the same thing as a standard roller chain just with “hollow-pins”. This not only decreases the chain weight, but it also gives you the ability to place extended pins through the chain for conveying product. Many applications include; bakeries, overhead conveyors, elevators, poultry, agricultural, and a wide range of other applications.

HOLLOW PIN CHAIN

We are a premier supplier of hollow pin roller chain and more. We stock ANSI, ISO, DIN, Metric, Stainless Steel, Nickel Plated, Double Pitch, as well as conveyor series hollow pin roller chain. What sets us apart from other suppliers is the array of quality options and in-stock items we offer, along with some of the most knowledgeable customer support staff in the industry. Hollow pin roller chain is used in a wide range of applications ranging from light to medium conveying applications, drive applications, bakeries, circuit board manufacturing, elevating conveyors, as well as many more. On top of the hollow pin roller chain, we offer a full line of high-quality sprockets, belting, motors, gearboxes, bearings, sensors, and more. For more information on hollow pin roller chain or to get a quote,please contact us and we will be happy to assist you.


 

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

welded chain

Are there any case studies or success stories showcasing the benefits of using sharp top chains in specific industries?

Yes, there are several case studies and success stories that highlight the advantages of using sharp top chains in specific industries. Let’s take a look at a couple of examples:

Case Study 1: Food Processing Industry

In a food processing plant, the conveyor system was previously using standard conveyor chains to transport packaged food items. However, they faced challenges with food spillage and material slippage, leading to production delays and increased cleaning efforts.

After replacing the standard chains with sharp top chains, the results were remarkable. The cleat configurations on the sharp top chains provided better material containment, reducing food spillage and minimizing product slippage during transportation. This improvement not only increased productivity but also maintained a higher level of hygiene in the food processing environment, as fewer food particles were trapped in the conveyor system.

Moreover, the sharp top chains’ enhanced grip allowed for steeper inclines without product spillage, optimizing space utilization within the plant. The success of this retrofit led the food processing plant to adopt sharp top chains across various material handling lines, ensuring efficient and hygienic food transportation throughout the facility.

Case Study 2: Mining Industry

In a mining operation, the conveyor system used for transporting ores from the extraction point to the processing facility experienced frequent chain failures due to heavy loads and abrasive materials. This resulted in significant downtime and maintenance costs.

The mining company decided to switch to sharp top chains with hardened pins and alloy steel construction, specifically designed for heavy-duty applications. The sharp top chains’ enhanced strength and wear resistance significantly reduced chain failures and elongation, even under the harsh operating conditions of the mining environment.

The implementation of sharp top chains led to increased conveyor reliability, reduced maintenance downtime, and overall cost savings for the mining company. Additionally, the extended service life of the sharp top chains resulted in less frequent chain replacements, further reducing operational expenses.

These case studies demonstrate how sharp top chains can address specific challenges and deliver tangible benefits in various industries. Whether it’s improving material containment in the food processing industry or enhancing wear resistance in mining operations, sharp top chains have proven to be a reliable and efficient solution for optimizing material handling processes.

welded chain

What are the applications of sharp top chains in agriculture and forestry?

In the agriculture and forestry sectors, sharp top chains find various applications due to their unique design and capabilities. These chains are specifically designed to handle challenging materials and conditions typically encountered in these industries. Here are some common applications of sharp top chains:

  • Harvesting and Threshing: Sharp top chains are used in combine harvesters and threshing machines to efficiently gather and separate crops such as wheat, rice, corn, and soybeans from the plants. The cleats on the chain provide positive grip and prevent slippage, ensuring smooth harvesting operations.
  • Conveying Agricultural Products: In agricultural processing facilities, sharp top chains are employed in conveyor systems to transport crops, grains, fruits, and vegetables. The cleats on the chain securely grip the produce, preventing spillage during transportation.
  • Wood Handling: In the forestry industry, sharp top chains are used in log handling and processing equipment. They are capable of handling heavy and irregularly shaped logs, making them ideal for applications like log decks, log transfer systems, and log sorting stations.
  • Wood Chippers and Grinders: Sharp top chains are utilized in wood chippers and grinders to feed wood materials into the machines for processing into wood chips or mulch. The positive engagement of the chain ensures consistent and efficient feeding of the wood material.
  • Baling and Hay Handling: For hay balers and bale handling equipment, sharp top chains are used to gather, compress, and transport hay or straw into bales. The chains are capable of handling the dense and bulky nature of hay effectively.
  • Forestry Harvesters and Forwarders: Sharp top chains play a crucial role in forestry harvesters and forwarders by assisting in the collection, processing, and transportation of felled trees and logs from the harvesting site to the loading area.

Sharp top chains’ robust construction, positive engagement, and ability to handle various materials make them essential components in agriculture and forestry equipment. They contribute to increased productivity, reliable material handling, and improved efficiency in these industries.

welded chain

What is a sharp top chain, and how is it used in various industries?

A sharp top chain is a type of conveyor chain that features specially designed sharp protrusions or spikes on the top surface of the chain links. These spikes create a rugged and high-friction surface that allows the chain to grip and move materials more effectively. The design of the sharp top chain makes it suitable for specific applications in various industries:

  • Agriculture: In the agricultural sector, sharp top chains are used in harvesting equipment and grain conveyors. The spikes on the chain help to grip crops and grains, ensuring smooth and efficient material handling.
  • Forestry: Sharp top chains are employed in forestry applications, particularly in log handling and processing. The sharp spikes enable the chain to grip and move logs through the production process more securely.
  • Mining: In the mining industry, sharp top chains are utilized in conveyor systems to transport bulk materials such as coal, gravel, and ores. The sharp spikes assist in preventing material slippage and improving the overall handling efficiency.
  • Recycling: Sharp top chains find applications in recycling facilities for moving and sorting materials like scrap metal, plastic, and paper. The spikes aid in gripping the recyclable items and preventing them from slipping during transportation.
  • Automotive: Sharp top chains are used in automotive manufacturing and assembly lines for handling components that require extra grip and stability during transportation between different production stages.
  • Food Processing: In the food industry, sharp top chains are employed in conveyor systems to move products like bakery items, fruits, and vegetables. The spikes help prevent product slippage, ensuring smooth and sanitary handling.
  • Packaging: Sharp top chains are utilized in packaging equipment to transport boxes, cartons, and packages securely and efficiently during the packaging process.
  • Material Handling: In general material handling applications, sharp top chains are used for conveying items that require extra grip and stability, especially on inclines or declines.

The unique design of sharp top chains makes them well-suited for specific industries and applications where reliable material grip and movement are crucial for smooth and efficient operations.

China Hot selling Stainless Steel Hollow Pin Chains Long Pitch Flat Top Table Car Parking Drag Sharp Mine Machinery Grain Machine Paver Supplyer Stainless Steel Hollow Pin Chain  China Hot selling Stainless Steel Hollow Pin Chains Long Pitch Flat Top Table Car Parking Drag Sharp Mine Machinery Grain Machine Paver Supplyer Stainless Steel Hollow Pin Chain
editor by CX 2023-11-20

China OEM 200, 40b, 32b, 24b, 16b, 10b Unique Sharp Top Chains

Product Description

Product Description

Roller chain on various machine equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement

1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case

Detailed Photos

 

Product Parameters

ISO Chain No. ANSI Chain No. Pitch Roller diameter Maximum width over inner link Pin diameter maximm chain path depth Depth of inner plate Transverse pitch Pin length Ultimate tensile strength Weight per meter
P d1(min) b1(man) d2(max) h1(min) h2(max) Pt L(max) Q(min) q≈
mm in mm mm mm mm mm mm mm kN kg/m
06C-1
06C-2
06C-3
35-1
35-2
35-3
9.525 3/8″ 6.35 5.72 3.28 9.3 8.26 10.24 13.5
23.8
34.0
8.9
16.9
24.9
0.4
0.8
1.2
08A-1
08A-2
08A-3
40-1
40-2
40-3
12.7 1/2″ 7.92 7.85 3.98 12.33 12.07 14.38 17.8
32.3
46.7
13.8
27.6
41.4
0.7
1.4
2.1
10A-1
10A-2
10A-3
50-1
50-2
50-3
15.875 5/8″ 10.16 9.4 5.09 15.35 15.09 18.11 21.8
39.9
57.9
21.8
43.6
65.4
1.0
2.0
3.0
12A-1
12A-2
12A-3
60-1
60-2
60-3
19.05 3/4″ 11.91 12.57 5.96 18.34 18.08 22.78 26.9
49.8
72.6
31.1
62.3
93.4
1.5
3.0
4.5
16A-1
16A-2
16A-3
80-1
80-2
80-3
25.4 1″ 15.88 15.75 7.94 24.39 24.13 29.29 33.5
62.7
91.9
55.6
111.2
166.8
2.6
5.2
7.8
20A-1
20A-2
20A-3
100-1
100-2
100-3
31.75 1 1/4″ 19.05 18.9 9.54 30.48 30.18 35.76 41.1
77.0
113.0
86.7
173.5
260.2
3.8
7.6
11.4
24A-1
24A-2
24A-3
120-1
120-2
120-3
38.1 1 1/2″  22.23 25.22 11.11 36.55 36.2 45.44 50.8
96.3
141.7
124.6
249.1
373.1
5.6
11.2
16.8
28A-1
28A-2
28A-3
140-1
140-2
140-3
44.45 1 3/4″ 25.4 25.22 12.71 42.67 42.24 48.87 54.9
103.6
152.4
169.0
338.1
507.1
7.5
15.0
22.5
32A-1
32A-2
32A-3
160-1
160-2
160-3
50.8 2″ 28.58 31.55 14.29 48.74 48.26 58.55 65.5
124.2
172.9
222.4
444.8
667.2
10.1
20.2
30.8
36A-1
36A-2
36A-3
180-1
180-2
180-3
57.15 2 1/4″ 35.71 35.48 17.46 54.66 54.31 65.84 73.9
140.0
206.0
280.2
560.5
840.7
13.4
29.2
38.2
40A-1
40A-2
40A-3
200-1
200-2
200-3
63.5 2 1/2″ 39.68 37.85 19.85 60.95 60.33 71.55 80.3
151.9
223.5
347.0
693.9
1040.9
15.8
32.0
48.0
48A-1
48A-2
48A-3
240-1
240-2
240-3
76.2 3″ 47.63 47.35 23.81 73.13 72.39 87.83 95.5
183.4
271.3
500.4
1000.8
1501.3
22.6
46.0
68.0

Packaging & Shipping

1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.

Our Advantages

Company Profile

We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.

Please watch our process steps as below
(1) punch its outer plate and inner plates

(2)Shot peening workshop

(3) heat treatment workshop

(4) assembly preparation

(5) pins process

(6) Tensile Properties Test before shipment

 

After Sales Service

Our products can be repaired or replaced the new parts with free cost in 3 months.

FAQ

Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:

1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.

2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.

3)The quantity of order.

2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.

3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.

4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.

5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;

I hope we can do business together, and look CHINAMFG to hearing from you soon
 

 

Standard or Nonstandard: Standard
Application: Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery
Surface Treatment: Carburizing and Quenching
Structure: Roller Chain
Material: Alloy
Type: Short Pitch Chain
Samples:
US$ 115/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

welded chain

Can I retrofit my existing conveyor system with sharp top chains for better performance?

Yes, it is often possible to retrofit an existing conveyor system with sharp top chains to improve its performance and efficiency. Retrofitting can be a cost-effective solution to upgrade your conveyor system without the need for a complete replacement. Here are the key points to consider when retrofitting with sharp top chains:

  • Compatibility:
  • Before retrofitting, ensure that the sharp top chains you plan to use are compatible with your existing conveyor system. Check the chain pitch, width, and overall dimensions to match the requirements of your conveyor.

  • Load Capacity:
  • Assess the load capacity of the existing conveyor system and ensure that the selected sharp top chains can handle the same or higher load without exceeding the system’s limits.

  • Cleat Configuration:
  • Consider the specific requirements of your material handling application. If your existing conveyor system needs better material containment or grip, select sharp top chains with suitable cleat configurations that align with your needs.

  • Lubrication and Maintenance:
  • Ensure that your existing conveyor system can accommodate the lubrication and maintenance requirements of the new sharp top chains. Proper lubrication is essential for optimal chain performance and longevity.

  • Installation:
  • Work with experienced technicians or conveyor specialists to ensure proper installation of the sharp top chains. Improper installation can lead to chain wear, premature failure, and reduced performance.

  • Performance Testing:
  • Once the retrofit is complete, conduct performance testing to ensure that the sharp top chains operate as expected and deliver the desired improvements in efficiency and material handling capabilities.

Keep in mind that retrofitting with sharp top chains may not always be suitable for all conveyor systems. Some systems may have limitations that prevent seamless integration with sharp top chains. In such cases, consulting with conveyor manufacturers or experts can help you explore other options to enhance your conveyor’s performance.

welded chain

How do I install a sharp top chain correctly on my conveyor system or machinery?

Proper installation of a sharp top chain is essential to ensure its optimal performance and longevity. Here are the steps to correctly install a sharp top chain on your conveyor system or machinery:

  1. Preparation:
  2. Before starting the installation, make sure you have the correct sharp top chain size and type for your application. Check the chain for any visible damage or defects. Ensure that the conveyor system or machinery is turned off and safely secured to prevent accidents during the installation process.

  3. Routing the Chain:
  4. Identify the appropriate entry and exit points for the sharp top chain on your conveyor system. Carefully thread the chain through the sprockets and guide rails, ensuring it follows the correct path without any twists or misalignments. Proper alignment is crucial to prevent premature wear and chain damage.

  5. Connecting the Ends:
  6. Join the ends of the sharp top chain using the appropriate connecting link or master link. Follow the manufacturer’s instructions for connecting the chain ends, whether it involves using a cotter pin, spring clip, or other connecting mechanisms. Ensure that the connecting link is securely fastened to prevent accidental disengagement during operation.

  7. Tensioning the Chain:
  8. Proper tensioning is vital for the smooth operation of the sharp top chain. Check the conveyor system’s tensioning mechanism and adjust it to the recommended tension level specified by the chain manufacturer. Avoid over-tensioning, as it can lead to premature wear, increased power consumption, and potential damage to the conveyor components.

  9. Lubrication:
  10. Depending on the type of sharp top chain and the specific application, appropriate lubrication may be required. Apply the recommended lubricant to the chain as per the manufacturer’s guidelines to reduce friction, minimize wear, and ensure smooth operation.

  11. Testing and Inspection:
  12. Once the sharp top chain is installed, perform a test run of the conveyor system to ensure that the chain operates smoothly and without any issues. During the initial operation, closely monitor the chain’s performance and look for any signs of misalignment or abnormal behavior.

  13. Maintenance:
  14. Regular maintenance is crucial for extending the life of the sharp top chain. Keep the chain clean and free from debris, inspect it periodically for wear and damage, and follow the recommended maintenance schedule provided by the manufacturer.

By following these installation steps and maintaining the sharp top chain properly, you can ensure safe and efficient operation of your conveyor system or machinery, minimizing downtime and maximizing productivity.

welded chain

What are the benefits of using a sharp top chain over other types of conveyor chains?

Using a sharp top chain offers several advantages over other types of conveyor chains, making it a preferred choice for specific applications in various industries:

  • Enhanced Grip: The sharp protrusions or spikes on the top surface of the chain links provide superior grip on materials, reducing the risk of slippage during transportation. This enhanced grip ensures more reliable and efficient material handling.
  • Prevents Product Damage: The high-friction surface of the sharp top chain minimizes product movement and rubbing against the chain, reducing the likelihood of product damage, especially for delicate or sensitive items.
  • Improved Stability: The rugged design of the sharp top chain enhances the stability of materials during transportation, even on inclines or declines, ensuring smooth and controlled movement.
  • Higher Tension Capabilities: Sharp top chains are designed to withstand higher tension loads compared to some other types of conveyor chains, making them suitable for handling heavy loads and challenging environments.
  • Reduced Conveyor Width: The improved grip of the sharp top chain allows for reduced conveyor width compared to some other chain types, optimizing space utilization in material handling systems.
  • Resistance to Debris Buildup: The spiked surface of the chain reduces the likelihood of debris and material buildup, minimizing maintenance requirements and downtime.
  • Wide Range of Applications: Sharp top chains are versatile and can be used in various industries, such as agriculture, mining, forestry, and food processing, for conveying different types of materials.
  • Cost-Effective Solution: The benefits offered by sharp top chains, such as improved grip, reduced product damage, and higher stability, make them a cost-effective choice for specific material handling applications.
  • Long Service Life: When used in the appropriate applications and maintained properly, sharp top chains can have a long service life, providing reliable and consistent performance.

Overall, the benefits of using a sharp top chain make it a valuable option for applications where material grip, stability, and product protection are critical considerations in conveyor systems.

China OEM 200, 40b, 32b, 24b, 16b, 10b Unique Sharp Top Chains  China OEM 200, 40b, 32b, 24b, 16b, 10b Unique Sharp Top Chains
editor by CX 2023-10-21