Solution Description

Product Description

Ordinary brake pads processing specifications:
Dimension: 50-200mm
Production velocity:  processing with large density push board≤2800 pieces/h  processing with low density press board≤2000 pieces/h
Brake pads of buses or engineering car processing technical specs:
Measurement: 150-250mm
Manufacturing speed: ≤1000 items/h
Creation velocity can be adjusted freely through frequency conversion
Electricity: 20kW-30kW
Proportions: 4m*2m*1.4m
Fat: 2400kg

Description of operating parts

Code description: 1. Grinding equipment. 2. Help. 3. The spindle. 4. Countershaft. 5. Horizontal rail. 6. Slider. 7. Slide rail. 8. Chamfering device. 9. Chamfer width adjustment hand wheel. ten. Button for modifying the height of the grinding disc. eleven. Wonderful-changing handwheel for grinding disc height. 12. Grinding motor. 15. Slotted rack. sixteen. Splint bracket. seventeen. Plywood sliding mild bar. 18. Plywood adjustment screw. 19. Plywood transferring fasteners. 20. Plywood adjustment slider. 22. Slot. 23 Handwheel for altering the width of the splint. 24. Plywood height adjustment hand wheel. twenty five. Plywood height adjustment hand wheel. 27. Run the reducer.

Product introduction
one. The slide rail can be adjusted flexibly. It is parallel to the chain, the centerline of the two rails coincides with the centerline of the two gears,The floor of slide rail shall be flat CZPT sharp corner burr.
2. The tightness of the chain is moderate, and the drive plate is perpendicular to the slide rail and the chain. There is no hole among the thrust plate and the slide rail. Having the equipment operating CZPT any stagnation or jitter as the normal, the managing speed of the equipment can be flexibly adjusted according to product processing demands and proficiency.
three. The splint can be modified flexibly, preferably with steel back again managing CZPT jamming and no-rotation. The heart line of the two splints coincides with the middle line of the slide rail. The bottom airplane of the splint is 1mm increased than the drive plate.
four. The plane of the slotted saw blade is parallel to the splint and perpendicular to the slide rail, the noticed blade is secure, and there is no deformation condition this kind of as left and correct swing. The managing course of the observed blade is opposite to the working direction of the merchandise.
five. The double-grinding motor runs usually, the frame has no vibration, the grinding wheel is not deformed, and the motor shaft is perpendicular to the slide rail. The export route is a bit reduce than the import course by .1-.05mm. Observing from the motor defend, the direction of vibration is counterclockwise.
six. The side of the chamfered grinding wheel is perpendicular to the slide rail. The heart line of the two grinding wheels coincides with the middle line of the slide rail. The route of rotation of the grinding wheel is reverse to the running direction of the item.
7. The clutch can be altered so that there is no slippage in the course of production. Do not overtighten it, it is simple to drop the clutch.
eight. The distribution box and all electrical parts must be nicely grounded, installed firmly, CZPT harm, and make certain regular operation.

Troubleshooting
Leads to of device procedure failures and troubleshooting options.
one. When the equipment is idling, the device cuts to the push plate. Verify whether or not the corresponding positioning bottom lifeless center is also reduced.
2. During generation, the device cuts the push plate due to the fact the push plate is pressed towards the steel again. The solution is to tighten the major chain and lessen the height of the chain bracket.
3. Slotting is unstable.. The resolution is to adjust the width of the splint, the width shall be 1.5mm-2mm more substantial than the length of the merchandise materials .
four. Slotted centerline is not correct. A. Alter the still left and proper placement of the motor. B. Modify the angle of the motor and motor body. C.Change the push plate angle.
five. The merchandise rotates throughout procedure. A. Splint is way too free to catch. B. The merchandise is positioned skewed. C. The corners of the solution are all in the shape of a round arc, that is, the stage speak to can not be caught, and the merchandise is not suitable for processing on this grinder. D. The pressure of some areas of the splint is too low, resulting in caught operation, and the top of the splint demands to be modified.
6. Merchandise front chamfering. A. The entrance stop of the higher metal back pressed by the press plate is elevated. B. The splint is also restricted. C. The splint is also large. D. The principal chain is as well loose.
7. The thickness of the item is inconsistent. Alter the vertical screw of the motor body, that is, adjust the grinding disc.
eight. The solution has anti-texture. Change the motor, that is, change the entrance and back top of the flat grinding wheel, the outlet need to be .1-.05mm reduce than the import.
9. The chamfering is inconsistent. A. The middle line of the two grinding wheels is not in line with the middle of the slide rail and the splint. B. The peak of the remaining and correct grinding wheels is not modified to the suitable placement.
Note:
one. The minimum processing thickness of the solution shall be reduced from the flat grinding disc to the top that it does not harm the splint.
2. Grinding machines can only generate items with transverse dimension of 200 mm ~ 50 mm, and can not produce products that are also massive or as well small, or the steel again has bending, or the spacing amongst steel back stabilizing nails is considerably less than twelve mm. We apologize for any inconvenience induced.

Safe Production 
1. The total equipment must be well grounded to make sure the safety of electrical energy.
2. Keep a cleanse setting. The grinding machine demands to be geared up with a dust suction unit with an air quantity of 7000-8000m3/h to avoid dust from triggering a quick circuit and leading to an electric shock.
3. Do not snatch the working solution in the course of generation to keep away from harm. Learn the use of unexpected emergency stop button.

Company Profile

Packaging & Delivery

Overview of the operation panel
The processing thickness of the charfing width of the grinding machine are exhibited by the raster       display device. X displays the roughing thickness. Y exhibits the finishing thickness. Z exhibits the width of chamfering. They are reference values.
The main reference columns of raster display are as follows:
  
one. Panel diagram
2. Panel instructions.
three.2.1. Resolution, the resolution of this device is .005mm.
three.2.3. Counting direction.
4.1. Clear.
4.2. Enter preset values for an axis.
4.3 Metric-British conversion.

How to use the grinding device
1. You must very first check whether each technique is regular, such as operating course and chain tightness, length hole, clutch tightness, and data display etc. Make certain to discover problems in advance,to deal with them in advance so as to make certain risk-free generation.
2. Modify the width of the slide rail in accordance to the length amongst the metal back and the stabilizing nail. Based mostly on the biggest get in touch with floor in between the steel back and the slide rail and the widest slide rail, the magnetic region of the make contact with slide rail is maximized and the slide rail is widest. The gap in between the metal back again stabilizing nail and the slide rail shall be 2-5mm.
three. Change the width and height of the splint. Change the splint in accordance to the width of the friction materials of the item, the width of the splint ought to be 1-2mm better than the width of the material . Effectively modify the peak of the splint in accordance to the thickness of the steel back, so as not to cause caught procedure.
4. Adjust the top and middle place of the observed blade. The edge of the noticed blade must be higher than the thrust plate. The saw blade need to be positioned in the center of the splint and slide rail, and it can also be adjusted properly in accordance to the prior place.
five. Modify the processing top of the grinding disc. First of all, unlock the brake of the grinding disc, change the benefit very first to avoid adversely impacting the item. If the true brake thickness is inconsistent with the exhibited knowledge, change the exhibited price. Push the x or y button according to the corresponding x or y screen button. At this time, no value is exhibited, re-enter the true benefit of the expCZPT merchandise, and then press the Ent button. Unlock the air brake system every time you modify it, and re-lock the air brake technique when you have modified it. The strategy for adjusting the grinding disc is the identical as earlier mentioned.
6. Modify the chamfer price according to the width of the friction material of the product. This benefit is a reference price and ought to be altered correctly in accordance to the demands of the product.
7. Adjustment of managing velocity. In accordance to the demands of the product and  the speed of the employees, the working speed can be modified properly.
eight. When the merchandise ultimately arrives off the slide rail, be sure to spend consideration to protected procedure and do not snatch the item beneath harmful conditions.
nine. If the receiving skateboard is stuck, reduce the height of the skateboard when towing.
10. If there is solution abnormality throughout procedure, you can manually adjust the forward-reverse buttons to reverse. Reversing can not operate for a lengthy time. The maximum processing speed is 2100 items for every hour.

FAQ

1. What is your minimal order quantity and warranty?
A: MOQ is one set, and warranty is a single yr.

two.When is the shipping time?
A: Conventional Equipment,We will shipping and delivery then in 30-forty five operating days after received your deposit,if some specific equipment will
be some lengthier.we will give you the solution accordingly.

3. What is the package of the machines?
A: The devices common packed by iron pallets with plastic films.

4.How can I pick the most ideal machines ?
A: You should let us know your machining desire or equipment dimensions ,we can choose the very best model for you , or you can select the precise model by your self. You can also send us the goods drawing ,we will pick the most suitable equipment for you .

5. What is your trade terms?
A : FOB, CFR,CIF or other people conditions are all appropriate.

six. What is the payment Conditions ?
A : T/T ,30% initial payment when order ,70% harmony payment prior to shipment
Irrevocable LC at sight .

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